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10

OPM-109

REV B

Open skid mounted Diesel units are often supplied with capped inlet 

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fuel line is essential between the engine and fuel supply to provide a 
vibration break between your fuel supply and the engine.

LUBRICATION

Before starting the engine, check the oil level in the crankcase. If 

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recommended by the engine manufacturer’s maintenance instructions. 
The necessity of using the correct oil, and keeping the crankcase full, 

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its useful life.

DR20I4 & DR30I4

DR45F4 - DR130F4

INSTALLING THE BATTERY

CAUTION: 
In the following battery installation procedure, check to be sure the 

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A customer supplied Group 24/350 CCA battery is required to complete 
the installation. Installation of the highest CCA rated battery, within the 
correct BCI group, will increase cold weather starting performance.

BATTERY REQUIREMENTS

Model

Voltage

BCI Group Min. CCA Rating

DR20I4 - DR65F4

12

24

650

DR90F4 - DR130F4

12

31

900

Installation and servicing of batteries must only be preformed or 
supervised by personnel knowledgeable of batteries and the required 

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starting battery. The battery should be a maintenance-free lead acid 
design. Deep cycle batteries will not work for this application.

CAUTION: PERSONAL DANGER:
NEVER 

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DO NOT open or mutilate the battery. Released electrolyte is known to 
be harmful to the skin and eyes and to be very toxic.

These engine-generator sets are all NEGATIVE ground. Be very careful  
not to connect the battery in reverse polarity, as this may short circuit 
the battery charging system on the engine.

CAUTION: 
A battery presents a risk of electrical shock and high short circuit 
current. The following precautions must be observed when working 
with batteries:

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  2. Use tools with insulated handles.

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    sure they are free of corrosion.

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    the battery negative cable. When removing the battery cables 
    from the battery, reverse the procedure, disconnect the negative 

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  5. Be sure all connections are tight and coat the terminals and cable 
    ends with dialectic grease.

WARNING:
The electrolyte is diluted sulfuric acid that is harmful to the skin 
and eyes. It is electrically conductive and corrosive. The following 
precautions must always be taken.
 

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  2. Where electrolyte contacts skin, wash off immediately with water.

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    with water and seek immediate medical attention

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    agent. A common practice is to use a solution of one pound 

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    The bicarbonate of soda solution is to be added until the evidence 

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DANGER: EXPLOSIVE FIRE RISK:
 

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SERVICING BATTERIES

Batteries used on these units may, over time, lose water. This 
is  especially true if you are using a trickle charger to maintain 
your battery. Different types of batteries require various types 

Summary of Contents for DR100F4

Page 1: ...INC 225 S CORDOVA AVE LE CENTER MN 56057 SERVICE DEPT 507 357 6831 SALES DEPT 507 357 6821 www wincogen com INSTALLATION AND OPERATORS DR20I4 DR130F4 GENERATORS MANUAL DSE 7310 MKII ELECTRIC START DR...

Page 2: ...followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the generator USING THIS MANUAL Congratulations on your c...

Page 3: ...al word is to be limited to the most extreme situations WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicat...

Page 4: ...975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 8 Quarts Cooling System 50 50 mix DR30I4 Generator Wattage 29 000 30 000 30 000 30 000 Volts 120 240 120 208 120 240 27...

Page 5: ...r 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 13 5 Quarts Cooling System 50 50 mix DR65F4 Generator Wattage 62 000 62 000 62 000 62 000 Volts 120 240 120 208 120 240 277 480 P...

Page 6: ...2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 13 5 Quarts Cooling System 50 50 mix DR100F4 Generator Wattage 100 000 105 000 105 000 115 000 Volts 120 240 120 208 120 240 277 4...

Page 7: ...JRYHUQRU 7KH JHQHUDWRU LV D VLQJOH EHDULQJ GLUHFW GULYH URWDWLQJ HOG GHVLJQ 7KH JHQHUDWRU LV FRQQHFWHG WR WKH HQJLQH ZKHHO YLD H LEOH drive disks Generator set is skid mounted with isolation mounts b...

Page 8: ...G DQG EXLOW ZLWK DQ 0 6SHF L H 0 QXPEHU ZKLFK FDQ be found on the WINPOWER data tag When the M Spec is present supplemental inserts will accompany this standard manual providing information about the...

Page 9: ...omply with all national state and local codes Before beginning the installation process recheck the voltage phase and amperage rating of the generator set Be certain it can handle the intended load an...

Page 10: ...and to be very toxic These engine generator sets are all NEGATIVE ground Be very careful not to connect the battery in reverse polarity as this may short circuit the battery charging system on the en...

Page 11: ...done by a licensed electrician and must conform to the National Electrical Code and comply with all the local codes and regulations Check with the local authorities before proceeding INSTALLATION NOT...

Page 12: ...ator in a stand alone application This would be an application where there is not a distribution panel and no other ground to neutral bond in the wiring V VWHP I D JURXQGLQJ ZLUH LV DWWDFKHG KHUH UHPR...

Page 13: ...LAYOUT STOP RESET This button places the module into its Stop Reset mode This will clear any alarm conditions for which the triggering FULWHULD KDYH EHHQ UHPRYHG 7KH IXHO VXSSO GH HQHUJL HV DQG WKH en...

Page 14: ...pending on which model you have and a frequency of 59 5 to 60 5 KHUW If you have the proper voltage at the generator the next step is to check the voltage at the generator terminals in the Automatic T...

Page 15: ...Problem Possible Causes Unit will not crank when power fails Digital genset not in AUTO Transfer control switch not in AUTOMATIC position Incorrect wiring between ATS and genset Defective control rel...

Page 16: ...HW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 202 224 251 273 295 334 370 405 418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505...

Page 17: ...1 5 3 27 5 67 57 62 12 2 22 17 8 7 7 21 1 1 51 66 211 725 8 1 0 67 57 5 3 8 3803 7 7 51 725 8 9 6 1 5 2 35 6685 6 1 5 22 17 7 03 6 1 5 3 27 5 67 57 62 12 2 3 8 5 1 725 2 3 8 6 2 22 17 8 7 7 21 1 1 51...

Page 18: ...8 2 2 2 9 4958 552 4 36 9 4958 9 8 2 5 6 9 9 8 2 8 2 2 9 4958 8 2 8 5 6 259 8 2 4583 22 5 6 2 9 2 9 2 9 53 49 4 4 52 9 2 2 2 9 4 9 8 89 2 2 9 4958 2 2 9 4958 36 9 8 89 9 8 77 77 67 57 1 6723 6723 6 5...

Page 19: ...09 REV B THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE WIRING DELTA THREE PHASE DELTA 120 240V SINGLE PHASE AC WIRING 4 LEAD SINGLE PHASE...

Page 20: ...KRXUV ZKLFK HYHU RFFXUV UVW IURP GDWH RI SXUFKDVH Q QR HYHQW LV 1 2 liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some...

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