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12

OPM-109

REV B

A. NEUTRAL LUGS:
These lugs are isolated from ground and provided for you to connect 
your neutral wire from the transfer switch to the generator.

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#3/0 to 500 MCM and should be torqued to 28 ft. lbs. (Rated for 900 for 

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The 400 Amp terminal block lugs on the 65 & 95kW will handle wire 

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The 225 Amp terminal block lugs on the 20 to 45kW will handle wire 

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B. GENERATOR CIRCUIT BREAKER:
This circuit breaker provides overload protection for the generator. Your 
power feeds from the transfer switch will connect the bottom lugs on 
the circuit breaker. The generator power feeds have already been wired 
into the upper lugs.

Please refer to the circuit breaker installed on your unit for breaker lug 

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generator amperage, found further in this manual. Then refer to 

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amperage.

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National Electrical Code ANSI/NFPA 70.

C. GROUND LUG:
These ground lugs are bonded to ground and are provided for you 
to connect your ground wire from the transfer switch to. The lugs will 
accommodate #10 AWG to 2/0 AWG and should be torqued to 200 in. 
lbs.

D: 120V GFCI CIRCUIT TERMINAL BLOCK:

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AWG to 18AWG. They should be torqued to 16 in. lbs. This circuit must 
be fed from a fused circuit in the distribution panel and provides power 
for the blockheater and the battery charger.

E: 120V/20 AMP DUPLEX RECEPTACLE:
This convenience receptacle is used to power both battery charge and 
blockheater. This circuit must be fed from a GFCI fused circuit in the 
distribution panel.

F: NEUTRAL TO GROUND LEAD LUG:
This lug is provided on the neutral terminal block to allow you to run 
a neutral to ground lead if you are using the generator in a stand 
alone application. This would be an application where there is not a 
distribution panel and no other ground to neutral bond in the wiring 

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neutral label in the panel. This will not be used when you are wiring a 
generator and transfer switch into an existing power system.

WARNING:
A mainline circuit breaker has been provided inside the generator 
housing. During all wiring installations, make sure the breaker is in the 
OFF position and the generator operating switch is in the OFF position.

WARNING: EQUIPMENT DAMAGE:

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generator normally carries the high voltage on the G2 lead.

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GROUNDING

A grounding lug has been provided on the engine generator set and 
the generator set must be properly grounded to good earth ground. 
Generally an 8 foot copper rod driven into the earth will provide a 
proper earth ground.

D.C. ELECTRICAL CONNECTIONS

All DC connections are completed on the terminal strip just below 
the engine control. All DC connection must be separate conduit. You 
cannot mix AC and DC leads at the same conduit.

CONNECTION BOX TERMINALS

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terminal lugs should be used for all connections. Torque spec for 
terminal lugs is 9 in. lbs.

A. CUSTOMER REMOTE START CONNECTION TERMINALS.
The two remote start leads from the Automatic Transfer Switch are 
connected to the two terminals marked GROUND & START. The WIRE 
in terminal GROUND is battery negative and the wire in the terminal 
labeled START is your remote start lead. Closing these two leads 
together will signal the DSE 7310 MKII to go into an autostart mode 
and start up the generator. 

Depending on the distance, 14 to 16 gauge standard wire should be 

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VWDUW7KHWHUPLQDOEORFNVDUHGHVLJQHGWRXVHWHUPLQDOOXJVRQDOO

wires and the screws should be torqued to 9.6 in. lbs. 

Note: Any relay closure can be used to start and stop this generator. 
As long as the contact stays closed, the generator set will continue to 

C

B

D

A
A

Summary of Contents for DR100F4

Page 1: ...INC 225 S CORDOVA AVE LE CENTER MN 56057 SERVICE DEPT 507 357 6831 SALES DEPT 507 357 6821 www wincogen com INSTALLATION AND OPERATORS DR20I4 DR130F4 GENERATORS MANUAL DSE 7310 MKII ELECTRIC START DR...

Page 2: ...followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the generator USING THIS MANUAL Congratulations on your c...

Page 3: ...al word is to be limited to the most extreme situations WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicat...

Page 4: ...975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 8 Quarts Cooling System 50 50 mix DR30I4 Generator Wattage 29 000 30 000 30 000 30 000 Volts 120 240 120 208 120 240 27...

Page 5: ...r 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 13 5 Quarts Cooling System 50 50 mix DR65F4 Generator Wattage 62 000 62 000 62 000 62 000 Volts 120 240 120 208 120 240 277 480 P...

Page 6: ...2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 13 5 Quarts Cooling System 50 50 mix DR100F4 Generator Wattage 100 000 105 000 105 000 115 000 Volts 120 240 120 208 120 240 277 4...

Page 7: ...JRYHUQRU 7KH JHQHUDWRU LV D VLQJOH EHDULQJ GLUHFW GULYH URWDWLQJ HOG GHVLJQ 7KH JHQHUDWRU LV FRQQHFWHG WR WKH HQJLQH ZKHHO YLD H LEOH drive disks Generator set is skid mounted with isolation mounts b...

Page 8: ...G DQG EXLOW ZLWK DQ 0 6SHF L H 0 QXPEHU ZKLFK FDQ be found on the WINPOWER data tag When the M Spec is present supplemental inserts will accompany this standard manual providing information about the...

Page 9: ...omply with all national state and local codes Before beginning the installation process recheck the voltage phase and amperage rating of the generator set Be certain it can handle the intended load an...

Page 10: ...and to be very toxic These engine generator sets are all NEGATIVE ground Be very careful not to connect the battery in reverse polarity as this may short circuit the battery charging system on the en...

Page 11: ...done by a licensed electrician and must conform to the National Electrical Code and comply with all the local codes and regulations Check with the local authorities before proceeding INSTALLATION NOT...

Page 12: ...ator in a stand alone application This would be an application where there is not a distribution panel and no other ground to neutral bond in the wiring V VWHP I D JURXQGLQJ ZLUH LV DWWDFKHG KHUH UHPR...

Page 13: ...LAYOUT STOP RESET This button places the module into its Stop Reset mode This will clear any alarm conditions for which the triggering FULWHULD KDYH EHHQ UHPRYHG 7KH IXHO VXSSO GH HQHUJL HV DQG WKH en...

Page 14: ...pending on which model you have and a frequency of 59 5 to 60 5 KHUW If you have the proper voltage at the generator the next step is to check the voltage at the generator terminals in the Automatic T...

Page 15: ...Problem Possible Causes Unit will not crank when power fails Digital genset not in AUTO Transfer control switch not in AUTOMATIC position Incorrect wiring between ATS and genset Defective control rel...

Page 16: ...HW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 202 224 251 273 295 334 370 405 418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505...

Page 17: ...1 5 3 27 5 67 57 62 12 2 22 17 8 7 7 21 1 1 51 66 211 725 8 1 0 67 57 5 3 8 3803 7 7 51 725 8 9 6 1 5 2 35 6685 6 1 5 22 17 7 03 6 1 5 3 27 5 67 57 62 12 2 3 8 5 1 725 2 3 8 6 2 22 17 8 7 7 21 1 1 51...

Page 18: ...8 2 2 2 9 4958 552 4 36 9 4958 9 8 2 5 6 9 9 8 2 8 2 2 9 4958 8 2 8 5 6 259 8 2 4583 22 5 6 2 9 2 9 2 9 53 49 4 4 52 9 2 2 2 9 4 9 8 89 2 2 9 4958 2 2 9 4958 36 9 8 89 9 8 77 77 67 57 1 6723 6723 6 5...

Page 19: ...09 REV B THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE HIGH WYE 277 480V THREE PHASE LOW WYE 120 208V THREE PHASE WIRING DELTA THREE PHASE DELTA 120 240V SINGLE PHASE AC WIRING 4 LEAD SINGLE PHASE...

Page 20: ...KRXUV ZKLFK HYHU RFFXUV UVW IURP GDWH RI SXUFKDVH Q QR HYHQW LV 1 2 liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some...

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