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6

OPM-103

REV B

INTRODUCTION

PRODUCT DESCRIPTION

The engine-generator set consists of a multi-cylinder, liquid-cooled 

engine nominally operating at 1800 RPM. The generator frequency 

regulation is maintained by the engine governor to /- 1.5 Hertz  

from no load to rated load for standard mechanical governors. The 

generator is connected to the engine flywheel via flexible drive disks. 

The generator set is skid mounted with isolation mounts between the 

engine and base on all units.

NOTICE:

A Customer supplied 12 Volt battery is required to complete the 

installation. Battery requirements are listed later under the battery 

installation section. 

These engine-generator sets come standard with a manual key start 

system. This key start system utilizes a safety latching relay that shuts 

the unit down if the oil pressure gets low or water temperature gets too 

high. 

The safety latching relay must be depressed during cranking.

 

The optional DSE4510 digital controller is available and electronically 

starts the generator set. The DSE4510 will electronically display useful 

engine and generator performance information. The controller monitors 

critical operating parameters and will shut the generator down to 

protect the equipment from damage.

GENERATOR SET:

Every WINPOWER generator set has its own unique identity data 

plate. This data plate identifies the complete unit model number, the 

system serial number, and has links to the individual components that 

form the generator set in our factory records. Several of the major 

components also have their own individual data plates providing 

additional information to document build data for warranty and 

replacements parts. Be sure to have the main WINPOWER unit data 

plate information recorded inside the front cover of this manual for 

future reference and for identification whenever requesting field or 

factory assistance. Primary fields needed for assistance are complete 

model number and serial number.

ENGINE:

This manual covers specific operation of the combined engine 

generator set. The basic engine information provided in this manual is 

not suitable for all operating conditions. Refer to the engine operators 

manual for more detailed operation and maintenance information.

CAUTION: EQUIPMENT DAMAGE:

Be sure to check the engine oil level frequently as specified in the 

engine manual.

The engine manufacturer has established an excellent worldwide 

engine service organization; engine service is available from a nearby 

authorized dealer or distributor. Go to the WINCO website for a list of 

engine dealers (http://wincogen.com/Engine_Support) or contact the 

WINCO Service Department.

DE90F4

MODEL

DE90F4-3

DE-90F4-4 DE90F4-17 DE90F4-18

Generator
Wattage

86,000

90,000

90,000

90,000

Volts

120/240

120/208

120/240

277/480

Phase

Single

Three

Three

Three

PF

1.0

.80

.80

.80

Amps

358

312

270

135

Hertz

60

60

60

60

Engine
Model

FPT N45TM2 Turbocharged

After-Cooled

Starting System

12 Volt

Muffler

Standard

Fuel Consumption (full load)

6.94 Gal/hr

Generator Testing Resistance

Model 

  Stamford 

UC1274C

Winding Group 

 

06 (1ph)  311 (3PH)

Resistances   Ohms

Rotor 

  1.12

Stator 311 

 

0.059 @ 22°C

Stator 06  

 

0.022 @ 22°C

Exciter Rotor 

 

0.091

Exciter Stator 

 

20.0

Voltage Regulator   

SX460

Engine Replacement Parts

Oil 

Filter 

 

   2992242

Fuel Filter Elements 

 

50410784

Air Filter Element   

 

8041322

Alternator 

Belt 

  504013617

Alternator 

   504225814

Starter Motor Assembly 

 

504031929

Radiator Hose Adapter (2)   

8036102

Upper Radiator Hose 

 

4863960

Lower Radiator Hose 

 

98433199

Engine Fluid Specifications

Fuel 

 

 

ASTM D-975 -1D or 2D

   EN590 

or 

equivalent

        See engine manual for additional fuel types and specifications

Oil Type   

 

See Lubrication section in this manual 

Oil Capacity 

 

13.5 Quarts

Cooling System   

50/50 mix

Summary of Contents for DE SERIES

Page 1: ...INCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS DE SERIES GENERATORS MANUAL MANUAL KEY START AND DSE4510 ELECTRIC START...

Page 2: ...lected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is important that you carefull...

Page 3: ...oper instruction B Guard against electric shock C Avoid contact with live terminals or receptacles D Use extreme care if operating this unit in rain or snow E Use only three prong grounded plugs and e...

Page 4: ...ations Oil Type See Lubrication section in this manual Oil Capacity 8 6 Quarts Cooling System 50 50 mix SPECIFICATIONS DE20I4 MODEL DE20I4 3 DE 20I4 4 DE20I4 17 DE20I4 18 Generator Wattage 20 000 20 0...

Page 5: ...ifications Oil Type See Lubrication section in this manual Oil Capacity 13 5 Quarts Cooling System 50 50 mix DE65F4 MODEL DE65F4 3 DE 65F4 4 DE65F4 17 DE65F4 18 Generator Wattage 55 000 62 000 62 000...

Page 6: ...ont cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are complete model number and serial number EN...

Page 7: ...ting the generator Due to the different designs configurations options weights site conditions and available material handling equipment specific lifting instructions are not provided for each individ...

Page 8: ...mes larger than the radiator face The extra air inlet area is required to minimize restriction and to provide combustion air for the engine Do not block fresh air intakes with other equipment as this...

Page 9: ...start up A customer supplied 12 Volt battery is required to complete the installation Installation of the highest CCA rated battery within the correct BCI group will increase cold weather starting pe...

Page 10: ...make sure that a new battery is fully charged before installing it on a generator set Failure to do so can cause damage to the engine control module in the generator set All connections must be clean...

Page 11: ...r and the load Based on wire type and temperature rating Wire has been derated for 40 C ambient temperature Wire Temperature Rating CB AMP Cu Conductor AI Conductor kW Voltage PH 75 C 90 C 75 C 90 C 2...

Page 12: ...to verify correct installation before starting the engine Engine oil Fill as required with proper grade qty Engine coolant Fill as required with proper mixture Unit mounting base properly bolted down...

Page 13: ...tion Warning alarms are self resetting when the fault condition is removed The icon will appear steady in they display SHUTDOWN Shutdowns are critical alarm conditions that stop the engine and draw th...

Page 14: ...fter the Safety On timer has expired Generator Under Frequency The generator frequency has fallen below the pre set pre alarm setting after the Safety On timer has expired Generator Over Frequency The...

Page 15: ...ng the engine Engine oil Fill as required with proper grade qty Engine coolant Fill as required with proper mixture Unit mounting base properly bolted down Clearance for service and maintenance on all...

Page 16: ...16 OPM 103 REV B KEY START PANEL SCHEMATIC WIRE 91 IS NOT INCLUDED WITH THE DE45 DE90 MODELS CONTROL BOX AC WIRING...

Page 17: ...EMATIC DE20 DE30 ENGINE HARNESS SCHEMATIC 7 7 51 725 0 67 57 5 3 8 3803 8 1 2 35 668 5 6 1 5 22 17 7 03 6 1 5 8 9 6 1 5 2 3 8 6 1 725 2 3 8 6 5 67 57 62 12 2 22 17 127 6 22 17 1 2 35 6685 6 7 67 1 5 6...

Page 18: ...18 OPM 103 REV B 4510 ELECTRIC START PANEL...

Page 19: ...19 OPM 103 REV B THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING...

Page 20: ...d fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some st...

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