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9

OPM-103

REV B

DE45-90 FUEL CONNECTIONS

LUBRICATION

Before starting the engine, check the oil level in the crankcase. If 

it is low, refill to the full mark with the proper weight/grade of oil as 

recommended by the engine manufacturer’s maintenance instructions. 

The necessity of using the correct oil, and keeping the crankcase full, 

cannot be over emphasized. Failure to use the proper oil and keep the 

crankcase properly filled will cause excessive engine wear and shorten 

its useful life.

ISUZU Oil Viscosity Table

Use API CC or CD

Fiat Oil Viscosity Table

Use API CF of CH4

Fuel Inlet 

Connection

Fuel Return

Line Connection

42

-35 -30 -25 -20

SAE 10W

SAE 20W

SAE 30

SAE 40

SAE 10W -30

SAE 10W -40

SAE 10W -60

SAE 15W -40 

mineral base

SAE 15W -40 

semisynthetic base

SAE 20W -60 

semisynthetic base

 

SAE 5W -30 

synthetic base

 

SAE 0W -30 

synthetic base

-15 -10 -5

0

5

10 15 20 25 30 35 40 45 50

°C

°F

-31 -22 -13 -4

5

14 23 32 41 50 59  68 77 86 95 104 113 122

COOLANT

Before starting the engine, check the coolant level in the radiator. If 

it is low, refill as specified in the engine manufacturer’s maintenance 

instructions. The radiator should be filled to about 1 inch below the filler 

neck. For additional information on engine coolant requirements, see 

engine manufacturer’s maintenance instructions.

INSTALLING THE BATTERY

CAUTION: 

In the following battery installation procedure, check to be sure the 

engine control is in the “stop” position. This should be your last step 

before initial start-up.

A customer supplied 12 Volt battery is required to complete the 

installation. Installation of the highest CCA rated battery, within the 

correct BCI group, will increase cold weather starting performance.

BATTERY REQUIREMENTS

Model

Voltage

BCI Group

Min. CCA Rating

DE20I4

12

24

650

DE30I4

12

24

650

DE45F4

12

24

650

DE65F4

12

24

650

DE90F4

12

31

900

WARNING: EQUIPMENT DAMAGE:

All of these units are 12 Volt and they are all negative ground. 

Permanent damage will occur if they are connected to a 24 Volt system 

or a positive ground system. If you are using the truck batteries to start 

these units, you may have to disable the charging system to keep it 

from interfering with the vehicle charging system.

Installation and servicing of batteries must only be preformed or 

supervised by personnel knowledgeable of batteries and the required 

precautions. Keep unauthorized personnel away from batteries.

When installing or replacing batteries, use the proper group/size 

starting battery. The battery should be a maintenance-free lead acid 

design. Deep cycle batteries will not work for this application.

CAUTION: PERSONAL DANGER:

NEVER 

dispose a battery in a fire. The battery is capable of exploding.

DO NOT

 

open or mutilate the battery. Released electrolyte is known to 

be harmful to the skin and eyes and to be very toxic.

These engine-generator sets are all NEGATIVE ground. Be very careful  

not to connect the battery in reverse polarity, as this may short circuit 

the battery charging system on the engine.

CAUTION: 

A battery presents a risk of electrical shock and high short circuit 

current. The following precautions must be observed when working 

with batteries:

Summary of Contents for DE SERIES

Page 1: ...INCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS DE SERIES GENERATORS MANUAL MANUAL KEY START AND DSE4510 ELECTRIC START...

Page 2: ...lected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is important that you carefull...

Page 3: ...oper instruction B Guard against electric shock C Avoid contact with live terminals or receptacles D Use extreme care if operating this unit in rain or snow E Use only three prong grounded plugs and e...

Page 4: ...ations Oil Type See Lubrication section in this manual Oil Capacity 8 6 Quarts Cooling System 50 50 mix SPECIFICATIONS DE20I4 MODEL DE20I4 3 DE 20I4 4 DE20I4 17 DE20I4 18 Generator Wattage 20 000 20 0...

Page 5: ...ifications Oil Type See Lubrication section in this manual Oil Capacity 13 5 Quarts Cooling System 50 50 mix DE65F4 MODEL DE65F4 3 DE 65F4 4 DE65F4 17 DE65F4 18 Generator Wattage 55 000 62 000 62 000...

Page 6: ...ont cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are complete model number and serial number EN...

Page 7: ...ting the generator Due to the different designs configurations options weights site conditions and available material handling equipment specific lifting instructions are not provided for each individ...

Page 8: ...mes larger than the radiator face The extra air inlet area is required to minimize restriction and to provide combustion air for the engine Do not block fresh air intakes with other equipment as this...

Page 9: ...start up A customer supplied 12 Volt battery is required to complete the installation Installation of the highest CCA rated battery within the correct BCI group will increase cold weather starting pe...

Page 10: ...make sure that a new battery is fully charged before installing it on a generator set Failure to do so can cause damage to the engine control module in the generator set All connections must be clean...

Page 11: ...r and the load Based on wire type and temperature rating Wire has been derated for 40 C ambient temperature Wire Temperature Rating CB AMP Cu Conductor AI Conductor kW Voltage PH 75 C 90 C 75 C 90 C 2...

Page 12: ...to verify correct installation before starting the engine Engine oil Fill as required with proper grade qty Engine coolant Fill as required with proper mixture Unit mounting base properly bolted down...

Page 13: ...tion Warning alarms are self resetting when the fault condition is removed The icon will appear steady in they display SHUTDOWN Shutdowns are critical alarm conditions that stop the engine and draw th...

Page 14: ...fter the Safety On timer has expired Generator Under Frequency The generator frequency has fallen below the pre set pre alarm setting after the Safety On timer has expired Generator Over Frequency The...

Page 15: ...ng the engine Engine oil Fill as required with proper grade qty Engine coolant Fill as required with proper mixture Unit mounting base properly bolted down Clearance for service and maintenance on all...

Page 16: ...16 OPM 103 REV B KEY START PANEL SCHEMATIC WIRE 91 IS NOT INCLUDED WITH THE DE45 DE90 MODELS CONTROL BOX AC WIRING...

Page 17: ...EMATIC DE20 DE30 ENGINE HARNESS SCHEMATIC 7 7 51 725 0 67 57 5 3 8 3803 8 1 2 35 668 5 6 1 5 22 17 7 03 6 1 5 8 9 6 1 5 2 3 8 6 1 725 2 3 8 6 5 67 57 62 12 2 22 17 127 6 22 17 1 2 35 6685 6 7 67 1 5 6...

Page 18: ...18 OPM 103 REV B 4510 ELECTRIC START PANEL...

Page 19: ...19 OPM 103 REV B THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING...

Page 20: ...d fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some st...

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