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OPM-103

REV B

TABLE OF CONTENTS

SAVE THESE INSTRUCTIONS 

2

SAFETY 3

IMPORTANT SAFETY INSTRUCTIONS

ANSI SAFETY DEFINITIONS

TESTING POLICY 

3

SPECIFICATIONS 4

DE20I4

DE45F4

DE65F4

DE90F4

INTRODUCTION 6

PRODUCT DESCRIPTION

PREPARING THE UNIT 

7

UNPACKING

LIFTING THE GENERATOR SET

INSTALLATION 7

GENERAL INFORMATION

ENGINE GENERATOR SET MOUNTING

VENTILATION REQUIREMENTS

FUEL INSTALLATION 

8

INSTALLING THE FUEL LINE

LUBRICATION

COOLANT

INSTALLING THE BATTERY

A.C. ELECTRICAL CONNECTIONS 

10

Neutral Lugs

Ground Lug 

SERVICING BATTERIES

Generator Circuit Breaker

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed 

during installation and maintenance of the generator. Read and 

understand all instructions in the manual before starting and operating 

the generator.

USING THIS MANUAL

Congratulations on your choice of a WINCO generator. You have 

selected a high-quality, precision-engineered generator designed and 

tested to give you years of satisfactory service.

To get the best performance from your new generator, it is important 

that you carefully read and follow the operating instructions in this 

manual.

Should you experience a problem please follow the “Troubleshooting 

Tables” near the end of this manual. The warranty listed in the manual 

describes what you can expect from WINCO should you need service 

assistance in the future.

ENGINE CONTROL PANEL LAYOUT 

12

MANUAL KEY START

INITIAL START UP

STARTING PROCEDURE

DSE4510 ENGINE CONTROLLER

MODULE DISPLAY

FRONT PANEL CONFIGURATION 

13

DSE 4510 CONTROLLER  

14

DEFAULT CODES 

14

DSE4510 ELECTRONIC START CONTROL LAYOUT

DSE4510 INITIAL START UP

STARTING PROCEDURE

TROUBLE SHOOTING TABLES 

15

CONTROL BOX AC WIRING 

16

KEY START PANEL SCHEMATIC 

16

DE20 & DE30 ENGINE HARNESS SCHEMATIC 

17

DE45 & DE65 ENGINE HARNESS SCHEMATIC 

17

4510 ELECTRIC START PANEL 

18

THREE PHASE AC WIRE HIGH AND LOW WYE 

18

THREE PHASE AC WIRING- DELTA 

19

SINGLE PHASE 311 WINDING 

19

12 MONTH LIMITED WARRANTY 

20

Summary of Contents for DE SERIES

Page 1: ...INCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS DE SERIES GENERATORS MANUAL MANUAL KEY START AND DSE4510 ELECTRIC START...

Page 2: ...lected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is important that you carefull...

Page 3: ...oper instruction B Guard against electric shock C Avoid contact with live terminals or receptacles D Use extreme care if operating this unit in rain or snow E Use only three prong grounded plugs and e...

Page 4: ...ations Oil Type See Lubrication section in this manual Oil Capacity 8 6 Quarts Cooling System 50 50 mix SPECIFICATIONS DE20I4 MODEL DE20I4 3 DE 20I4 4 DE20I4 17 DE20I4 18 Generator Wattage 20 000 20 0...

Page 5: ...ifications Oil Type See Lubrication section in this manual Oil Capacity 13 5 Quarts Cooling System 50 50 mix DE65F4 MODEL DE65F4 3 DE 65F4 4 DE65F4 17 DE65F4 18 Generator Wattage 55 000 62 000 62 000...

Page 6: ...ont cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are complete model number and serial number EN...

Page 7: ...ting the generator Due to the different designs configurations options weights site conditions and available material handling equipment specific lifting instructions are not provided for each individ...

Page 8: ...mes larger than the radiator face The extra air inlet area is required to minimize restriction and to provide combustion air for the engine Do not block fresh air intakes with other equipment as this...

Page 9: ...start up A customer supplied 12 Volt battery is required to complete the installation Installation of the highest CCA rated battery within the correct BCI group will increase cold weather starting pe...

Page 10: ...make sure that a new battery is fully charged before installing it on a generator set Failure to do so can cause damage to the engine control module in the generator set All connections must be clean...

Page 11: ...r and the load Based on wire type and temperature rating Wire has been derated for 40 C ambient temperature Wire Temperature Rating CB AMP Cu Conductor AI Conductor kW Voltage PH 75 C 90 C 75 C 90 C 2...

Page 12: ...to verify correct installation before starting the engine Engine oil Fill as required with proper grade qty Engine coolant Fill as required with proper mixture Unit mounting base properly bolted down...

Page 13: ...tion Warning alarms are self resetting when the fault condition is removed The icon will appear steady in they display SHUTDOWN Shutdowns are critical alarm conditions that stop the engine and draw th...

Page 14: ...fter the Safety On timer has expired Generator Under Frequency The generator frequency has fallen below the pre set pre alarm setting after the Safety On timer has expired Generator Over Frequency The...

Page 15: ...ng the engine Engine oil Fill as required with proper grade qty Engine coolant Fill as required with proper mixture Unit mounting base properly bolted down Clearance for service and maintenance on all...

Page 16: ...16 OPM 103 REV B KEY START PANEL SCHEMATIC WIRE 91 IS NOT INCLUDED WITH THE DE45 DE90 MODELS CONTROL BOX AC WIRING...

Page 17: ...EMATIC DE20 DE30 ENGINE HARNESS SCHEMATIC 7 7 51 725 0 67 57 5 3 8 3803 8 1 2 35 668 5 6 1 5 22 17 7 03 6 1 5 8 9 6 1 5 2 3 8 6 1 725 2 3 8 6 5 67 57 62 12 2 22 17 127 6 22 17 1 2 35 6685 6 7 67 1 5 6...

Page 18: ...18 OPM 103 REV B 4510 ELECTRIC START PANEL...

Page 19: ...19 OPM 103 REV B THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING...

Page 20: ...d fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some st...

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