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11

OPM-103

REV B

GENERATOR CIRCUIT BREAKER

This circuit breaker provides overload protection for the generator. You 

power feeds from the load panel will connect to the open lugs on the 

circuit breaker. The generator power feeds have already been wired 

into one set of the lugs. 

The following table gives you the circuit breaker size, lug wire sizes and 

torque specifications. See actual breaker for additional information and 

restrictions.

kW

Voltage

PH  AMP Wire Capability

Lug Torque

20

120/240

1

85

#12 AWG - 2/0 AWG 50 in lbs

20

120/208

3

70

#12 AWG - 2/0 AWG 50 in lbs

20

120/240

70

#12 AWG - 2/0 AWG 50 in lbs

20

277/480

3

30

#14 AWG - #1/0 AWG 80 in lbs

30

120/240

1

125

#12 AWG - 2/0 AWG 50 in lbs

30

120/208

3

100

#12 AWG - 2/0 AWG 50 in lbs

30

120/240

100

#12 AWG - 2/0 AWG 50 in lbs

30

277/480

3

45

#14 AWG - #1/0 AWG 80 in lbs

45

120/240

1

175

#4 AWG - 300 MCM

250 in lbs

45

120/208

3

150

#4 AWG - 300 MCM

250 in lbs

45

120/240

750  #4 AWG - 300 MCM

250 in lbs

45

277/480

3

100

#14 AWG - #1/0 AWG 80 in lbs

65

120/240

1

250

#1 AWG - 600 MCM

375 in lbs

65

120/208

3

225

#4 AWG - 300 MCM

250 in lbs

65

120/240

225

#4 AWG - 300 MCM

250 in lbs

65

277/480

3

100

#14 AWG - #1/0 AWG 120 in lbs

90

120/240

1

350

#1 AWG - 600 MCM

375 in lbs

90

120/208

3

300

#1 AWG - 600 MCM

375 in lbs

90

120/240

300

#1 AWG - 600 MCM

375 in lbs

90

277/480

3

125

#14 AWG - #1/0 AWG 120 in lbs

For additional conductor sizes between the generator and the load. 

Based on wire type and temperature rating. Wire has been derated for 

40°C ambient temperature.

Wire Temperature Rating

CB 

AMP

Cu Conductor

AI Conductor

kW Voltage PH

75°C

90°C

75°C

90°C

20 120/240 1

85

#3 AWG

#4 AWG

#1 AWG  #2 AWG

20 120/208 3

70

#4 AWG

#6 AWG

#3 AWG #4 AWG

20 120/240 3

70

#4 AWG

#6 AWG

#3 AWG #4 AWG

20 277/480 3

30

#8 AWG

#8 AWG

#8 AWG #8 AWG

Wire Temperature Rating

CB 

AMP

Cu Conductor

AI Conductor

kW Voltage PH

75°C

90°C

75°C

90°C

30 120/240 1

125

1/0 AWG #1 AWG

3/0 AWG 2/0 AWG

30 120/208 3

100

#2 AWG

#3 AWG

1/0 AWG #1 AWG

30 120/240 3

100

#2 AWG

#3 AWG

1/0 AWG #1 AWG

30 277/480 3

45

#6 AWG

#8 AWG

#4 AWG #6 AWG

Wire Temperature Rating

CB 

AMP

Cu Conductor

AI Conductor

kW Voltage PH

75°C

90°C

75°C

90°C

45 120/240 1

175

3/0 AWG 2/0 AWG 250 MCM 4/0 AWG

45 120/208 3

150

2/0 AWG 1/0 AWG 3/0 AWG

2/0 AWG

45 120/240 3

150

2/0 AWG 1/0 AWG 3/0 AWG

2/0 AWG

45 277/480 3

70

#4 AWG

#4 AWG #2 AWG 

#3 AWG

Wire Temperature Rating

CB 

AMP

Cu Conductor

AI Conductor

kW Voltage PH

75°C

90°C

75°C

90°C

65 120/240 1

250  300 MCM 250 MCM 500 MCM 350 MCM

65 120/208 3

225

250 MCM 4/0 AWG 400 MCM 300 MCM

65 120/240 3

225

250 MCM 4/0 AWG 400 MCM 300 MCM

65 277/480 3

100

#2 AWG

# AWG

1/0 AWG #1 AWG

Wire Temperature Rating

CB 

AMP

Cu Conductor

AI Conductor

kW Voltage PH

75°C

90°C

75°C

90°C

90 120/240 1

350  600 MCM 500 MCM (2) 250

600 MCM

90 120/208 3

300

500 MCM 350 MCM (2) 4/0

500 MCM

90 120/240 3

300

500 MCM 350 MCM (2) 4/0

500 MCM

90  277/480 3

125

1/0 AWG #1 AWG

3/0 AWG 2/0 AWG

For additional information on wire sizing refer to table 310-16 of the 

National Electrical Code ANSI/NFPA 70.

Summary of Contents for DE SERIES

Page 1: ...INCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com INSTALLATION AND OPERATORS DE SERIES GENERATORS MANUAL MANUAL KEY START AND DSE4510 ELECTRIC START...

Page 2: ...lected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is important that you carefull...

Page 3: ...oper instruction B Guard against electric shock C Avoid contact with live terminals or receptacles D Use extreme care if operating this unit in rain or snow E Use only three prong grounded plugs and e...

Page 4: ...ations Oil Type See Lubrication section in this manual Oil Capacity 8 6 Quarts Cooling System 50 50 mix SPECIFICATIONS DE20I4 MODEL DE20I4 3 DE 20I4 4 DE20I4 17 DE20I4 18 Generator Wattage 20 000 20 0...

Page 5: ...ifications Oil Type See Lubrication section in this manual Oil Capacity 13 5 Quarts Cooling System 50 50 mix DE65F4 MODEL DE65F4 3 DE 65F4 4 DE65F4 17 DE65F4 18 Generator Wattage 55 000 62 000 62 000...

Page 6: ...ont cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are complete model number and serial number EN...

Page 7: ...ting the generator Due to the different designs configurations options weights site conditions and available material handling equipment specific lifting instructions are not provided for each individ...

Page 8: ...mes larger than the radiator face The extra air inlet area is required to minimize restriction and to provide combustion air for the engine Do not block fresh air intakes with other equipment as this...

Page 9: ...start up A customer supplied 12 Volt battery is required to complete the installation Installation of the highest CCA rated battery within the correct BCI group will increase cold weather starting pe...

Page 10: ...make sure that a new battery is fully charged before installing it on a generator set Failure to do so can cause damage to the engine control module in the generator set All connections must be clean...

Page 11: ...r and the load Based on wire type and temperature rating Wire has been derated for 40 C ambient temperature Wire Temperature Rating CB AMP Cu Conductor AI Conductor kW Voltage PH 75 C 90 C 75 C 90 C 2...

Page 12: ...to verify correct installation before starting the engine Engine oil Fill as required with proper grade qty Engine coolant Fill as required with proper mixture Unit mounting base properly bolted down...

Page 13: ...tion Warning alarms are self resetting when the fault condition is removed The icon will appear steady in they display SHUTDOWN Shutdowns are critical alarm conditions that stop the engine and draw th...

Page 14: ...fter the Safety On timer has expired Generator Under Frequency The generator frequency has fallen below the pre set pre alarm setting after the Safety On timer has expired Generator Over Frequency The...

Page 15: ...ng the engine Engine oil Fill as required with proper grade qty Engine coolant Fill as required with proper mixture Unit mounting base properly bolted down Clearance for service and maintenance on all...

Page 16: ...16 OPM 103 REV B KEY START PANEL SCHEMATIC WIRE 91 IS NOT INCLUDED WITH THE DE45 DE90 MODELS CONTROL BOX AC WIRING...

Page 17: ...EMATIC DE20 DE30 ENGINE HARNESS SCHEMATIC 7 7 51 725 0 67 57 5 3 8 3803 8 1 2 35 668 5 6 1 5 22 17 7 03 6 1 5 8 9 6 1 5 2 3 8 6 1 725 2 3 8 6 5 67 57 62 12 2 22 17 127 6 22 17 1 2 35 6685 6 7 67 1 5 6...

Page 18: ...18 OPM 103 REV B 4510 ELECTRIC START PANEL...

Page 19: ...19 OPM 103 REV B THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING...

Page 20: ...d fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some st...

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