PAGE 96 OF 102
INFLEXION PLUS
OPERATING INSTRUCTIONS
TP-5211901-C
JUNE 2021
11.2.1
Inflexion Plus
8
1
2
3
4
7
6
5
BLK |13|
VIO |12|
GRY |11|
RED |14|
8
1
2
3
4
7
6
5
BLK
RED
WHT
MAST DOWN (MAG SWITCH)
9
1
2
3
4
7
6
5
|1|,|2| GRN/YEL
|3|, |4| GRY
|5|, |6| PNK
|9|, |10| ORG
|7|, |8| VIO
GRN/YEL 10GA
INTERNAL
MAST
MAST STOWED (~0°)
J5
J2
TB1
TB2
BASE
SHIELD
TB3
1
2
3
4
MAST@90
COIL CORD
J3
TO RCP
SEE SHEET 2
4311701
NSU CE BASE CONTROL BOARD
GRN / YEL
RED
BLK
WHT
LIGHT POWER
J4
J3
J2
FORCED STOW
1
2
3
TB4
S4
4710801
DIP SWITCH SHUNT
1
9
1
1
S3 - EXTENDED FUNCTIONS
BLK
RED
WHT
SEE PAGE 2 FOR DC LIGHTS
4.4 in-lbs.
0.5 N-m
20 in-lbs. 2.3 N-m
7 in-lbs. 0.8 N-m
20 in-lbs. 2.3 N-m
BATTERY (-) BLK
BATTERY (+) RED or WHT
S2 - MAIN FUNCTIONS
GROUND BAR
BLK
BLK
RED
WHT
WHT
TO VENT VALVE
TO AIR DEVICE
INCLINATION MOTOR
M
BLU
BRN
|1| THRU |10| - 14GA
|13| |14| - 18GA
|11| |12| - 20GA
LEFT
LIGHTS
RIGHT
LIGHTS
BLK
BLK
J4
CONTROL LINES
19
8
7
6
5
23
4
BLK
WHT
BLK
RED
GRY
VIO
GRN
(init)
(com)
(kill)
FROM CONTROLLER
DC BOARD POWER
452030x BULKHEAD
CABLE
GND
OFF (OPEN)
ON (CLOSED)
CONNECT SHIELD
GROUND TO J4-2
AIR
VALVE
VENT
VALVE
DC COMPRESSOR
BLK
BLK
TB3-3
TB3-4
J5-5
J5-6
BLK
BLK
AIR VALVE
ASSEMBLY
M
BLK
J5-5
J5-6
TB3-3
TB3-4
BLK
BLK
RED
COMPRESSOR
VENT
VALVE
BLK
RED or BLK
"MAST ACTIVE" CONTACTS
18/2 SJOOW OR EQUIV.
10/2 SJOOW OR EQUIV.
10 GA GRN
10 GA WHT
10 GA ORG
10 GA BLU
10 GA BLK
10 GA RED
LEFT
EARTH/CHASSIS
GROUND
* NEUTRAL
(IF NEEDED FOR
120 VAC
COMPRESSOR)
L or L1
N or L2
L or L1
N or L2
GND
GND or N
RIGHT
10/6 SOOW
N or L2 or -DC LEFT
L or L1 or +DC LEFT
N or L2 or -DC RIGHT
L or L1 or +DC RIGHT
OFF (OPEN)
ON (CLOSED)
1
BLK
WHT
TO CONTACTOR COIL
(OPTIONAL INVERTER KIT)
BLK
WHT
SEE SW2-1
18/2 SJOOW OR EQUIV.
452180x CONTROL
CABLE
INSTALLER WIRING
(OPT)
WHT/BLK or WHT
WHT/RED or WHT
BEEPER
+
_
LOOK-UP LIGHT
WHT
WHT
2
3
4
5
T
FERRITE P/N 211008
WRAP BOTH LEAD OF AIR DEVICE
AROUND THE FERRITE ONE TIME.
SECURE WIRES AT BOTH ENDS OF
THE FERRITE CORE WITH WIRE TIES.
1
1
1
M
+ DC
OPTIONAL DC
EXTREME
COMPRESSOR
WIRING FOR DC
BOARD POWER AND
COMPRESSOR POWER
MUST BE SEPARATE
RUNS TO AVOID
VOLTAGE SAG AT
COMPRESSOR START.
- DC
10 GA
VENT
VALVE
BLK
RED
BLK
BLK
BRN
RED
10 GA
BLK
BLK
BRN
RED
RED
J5-5
J5-6
TB3-4
TB3-3
SOLENOID
INSTALLER WIRING FROM NOM.12V
SOURCE PROTECTED AT 50A
BLK
BLK
VENT
VALVE
J5-5
J5-6
TB3-3
TB3-4
BLK
K1
COM
N.O.
N.C.
M
GRN
BLK
RING LUG
OPTIONAL 120 VAC
COMPRESSOR
(POWERLITE ONLY)
SYSTEMS WITH 120 VAC
LIGHTS: CONNECT TO
TB1-N USING 18 GA. WHT
WITH RING LUG.
(FACTORY WIRING)
NOTE: SYSTEMS WITH
230VAC LIGHTS: CONNECT
EXTERNAL LIGHT POWER
SPLIT-PHASE SOURCE
NEUTRAL TO THIS WIRE.
(INSTALLER WIRING)
CANNOT BE USED WITH A
230 VAC SYSTEM THAT
DOES NOT HAVE SPLIT
PHASES.
WHT
TO TB1-L
1
SELECT WIRING BASED
ON CONNECTED DEVICE
FOR LOGISTICAL SUPPORT ONLY
APP.BY
CK.BY
DR.BY
SURFACES
ON ALL MACHINED
BREAK ALL SHARP CORNERS
125
MATERIAL
FINISH
DIMENSIONS ARE IN INCHES
UNLESS OTHERWISE SPECIFIED
FRACTIONS ±
0 = ± ± 1/2°
DECIMALS ANGLES
TOLERANCES ON:
000 = ±
00 = ±
ORRVILLE,OHIO
AN EMPLOYEE OWNED COMPANY
SHEET OF
DJB
DWG. No.
SIZE
SCALE
x
x
NTS
W LL
WILL-BURT COMPANY.
WRITTEN CONSENT OF THE
PART, WITHOUT THE PRIOR
DISCLOSED IN WHOLE OR IN
REPRODUCED OR ITS CONTENTS
AND SHALL NOT BE USED OR
PROPRIETARY INFORMATION
THIS DOCUMENT CONTAINS
SIGNATURE
DATE
BURT
.
12
ECN
DESCRIPTION
REVISIONS
REV
DATE
BY/APPVL
$
WITH 4311701 UNIVERSAL CONTROL
NS - Universal.dwg
BASE WIRING
WD-46276
x
x
02-27-15
ADD NOTES FOR USING 48543 CORD (NS 1.0 & 1.5)
R
13394
10-18-16
DJB/AW
ALTERNATE WIRING USING 46666XX COIL CORD
S
13414
11-01-16
DJB/AW
T
13639
05/16/17
DJB/AW
CHG CHASSIS GND. CONNECTION FROM RCP.
1
U
14906
11/23/20
WS
ADD FERRITE TO AIR DEVICE WIRING, CLARIFY
LIGHT CABLE ASSOCIATION WITH TB1 AND TB2 WIRING,
CLARIFED 12 VDC LIGHT WIRING, INSTALLER WIRING
CLARIFIED, ADDED NOT TO 120 VAC COMPRESSOR IN
REGARDS TO 230 VAC SPLIT PHASE SOURCES.
V
V
15025
03/17/21
JH
ADDED OPTION DC EXTREME COMPRESSOR WIRING
Summary of Contents for Inflexion Plus 1.8
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