widos 2500 / OD 250 Working Instructions Translation Download Page 8

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Kunststoffschweißtechnik

Description of product

Chapter 1

01.02.2012

Working Instructions WIDOS 2500 / OD 250

Page 8 of 45

1.4.2. Equipment and accessories

The following tools and accessories are part of the first delivery:

1 each

Hexagonal socket screw key size 4 / 5 / 6 with T-grip for mounting /
dismounting the reduction inserts

1 each

Hexagonal socket screw key size 5 / 6 / 8

Annular fork wrench size 13 (for clamping device)

Torx-screw driver T10

Tool bag for 10 parts

See spare parts list for order numbers and single parts. In case of an order please always give the machine
number!

Summary of Contents for 2500 / OD 250

Page 1: ...ngen Heimerdingen Fax 49 0 7152 9939 40 website www widos de email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Working...

Page 2: ...pare parts and after sales service Address of manufacturer WIDOS W Dommer S hne GmbH Einsteinstrasse 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 39 0 Fax 49 7152 99 39 40 info widos de http www...

Page 3: ...ervice team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to in...

Page 4: ...rs 11 2 7 1 Danger of combustion by heating element and welding area 11 2 7 2 Danger of stumbling over electric wires 11 2 7 3 Danger of injury crushing by turret 11 2 7 4 Danger of cutting and catchi...

Page 5: ...ted bends 20 6 WELDING LOG AND TABLES 21 7 MAINTENANCE STORAGE TRANSPORT 26 7 1 General 26 7 2 Clamping elements 26 7 3 Planer 26 7 4 Storage 26 7 5 Transport 26 7 6 Disposal 26 8 WIRING DIAGRAM 27 8...

Page 6: ...50 up to OD 180 SDR 11 SDR 6 up to OD 250 SDR 21 SDR 17 6 All use going beyond is not prescribed The manufacturer is not responsible for damages caused by misuse The risk is held only by the user Als...

Page 7: ...60 C 500 F no toxicant damp arises Ambient conditions in the welding area take care for cleanness no dust at the welding area If secured by an appropriate measurement that allowed conditions for weldi...

Page 8: ...re part of the first delivery 1 each Hexagonal socket screw key size 4 5 6 with T grip for mounting dismounting the reduction inserts 1 each Hexagonal socket screw key size 5 6 8 1 Annular fork wrench...

Page 9: ...This symbol means a possible dangerous situation The disrespect of these indications may cause slight injuries or damages on goods This symbol means a possible dangerous situation due to hot surfaces...

Page 10: ...nt required for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to be...

Page 11: ...lease take care that the inflammation point is above the actual temperature of the heating element Do not bring any fire sources e g cigarettes close thereto 2 7 2 Danger of stumbling over electric wi...

Page 12: ...parts 2 9 Warranty and liability Fundamentally our General Sales and Delivery Conditions are valid They are at the owner s disposal latest when signing the contract Guarantee and liability demands ref...

Page 13: ...pressed against the heating element under defined adjusting force This process is called adjusting The applied force can be read on the scale After the prescribed bead height being reached the force...

Page 14: ...n the basic machine No Denomination Function 1 Heating element Heating up the pipes Can be swiveled in and out 2 Scale Display of the applied welding force max display 150 kN 3 Tension lever to arrest...

Page 15: ...off with lamp As soon as the heating element is switched on it is heated up The red lamp lightens when the heating element is connected to the mains 11 Adjusting screw Adjusting the temperature of th...

Page 16: ...unauthorized person has access Protect the machine from wetness and humidity According to VDE 0100 the use on construction sites is only allowed with a power distributor with a FI security protective...

Page 17: ...h the sliding blocks sideward out of the machine tables and mount the required pipe supports in reverse order 5 3 Aluminum pipe supports optional You will need the optional pipe supports 5 for pipes w...

Page 18: ...the pipe outside diameter to be welded Align the pipe brackets according to the pipe outside diameter chapter 5 2 Open the clamping tools Put the pipes with the same overhang to the inside of the cla...

Page 19: ...ad the applied force from the scale no 2 Fix the slide by the lever no 3 and maintain the force Necessarily hold tight to the turnstile before you release the clamping lever and if the slides have bee...

Page 20: ...ssure changes Calculate the necessary pressure as follows Take the prescribed value for adjusting or cooling from the table Multiply the pressure value with factor cos angle This will give the followi...

Page 21: ...teinstr 5 Phone 49 0 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 7152 9939 40 website www widos de email info widos de 01 02 2012 Working Instructions WIDOS 2500 OD 250 Pag...

Page 22: ...Kunststoffschwei technik Welding log and tables Chapter 6 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 22 of 45...

Page 23: ...ar heat up max time welding cool diameter wall force bead time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s 20 1 9 11 2 0 5 20 4 4 2 2 20 2 3 9...

Page 24: ...time welding cool diameter wall force bead time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Addition...

Page 25: ...ad time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the...

Page 26: ...reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the...

Page 27: ...down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the moving forc...

Page 28: ...min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the moving force of the suppo...

Page 29: ...r welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the moving force of the support must b...

Page 30: ...ng force the moving force of the support must be added P N mm bead up heat up 280 6 9 41 89 1 0 69 6 6 89 10 280 8 6 33 110 1 5 86 7 7 110 12 280 10 7 26 136 1 5 107 7 7 136 14 280 13 4 21 169 2 0 134...

Page 31: ...6 2 4 20 4 1 5 3 0 5 128 5 6 3 5 25 2 3 11 2 0 5 95 4 5 2 2 25 3 5 7 4 3 0 5 117 5 6 3 4 25 4 2 6 3 0 5 130 5 6 3 6 25 5 1 5 4 0 5 145 5 6 4 7 32 1 8 17 6 2 0 5 90 4 5 2 2 32 2 9 11 3 0 5 106 4 5 3 3...

Page 32: ...ement temperature is 210 C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 50 1 8 33 3 0 5 90 4 5 3 2 50 2 0 26 4 0 5 90 4 5 4 2 50 2 9 17...

Page 33: ...the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 90 2 2 41 7 0 5 94 4 5 7 2 90 2 8 33 8 0 5 104 4 5 8 3 90 3 5 26 10 0 5 117 5 6 10 4 90 5 1 17 6 14 0 5 14...

Page 34: ...higher the temperature welding area in welding area P N mm bead up heat up 140 3 5 41 16 0 5 117 5 6 16 4 140 4 3 33 19 0 5 131 5 6 19 6 140 5 4 26 23 0 5 149 5 6 23 8 140 8 0 17 6 34 1 0 189 6 8 34...

Page 35: ...nt temperature is 210 C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 200 4 9 41 31 0 5 141 5 6 31 7 200 6 2 33 38 0 5 162 6 7 38 10 200...

Page 36: ...ting element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 280 6 9 41 60 0 5 173 6 7 60 12 280 8 6 33 74 1 0 197 6...

Page 37: ...er wall force bead time to reach force down OD s kp min s welding kp time mm mm daN mm pressure daN min s 20 1 9 2 0 5 59 3 2 4 5 25 1 9 2 0 5 59 3 2 4 5 32 2 4 3 0 5 64 3 3 5 0 40 2 4 3 0 5 64 3 3 5...

Page 38: ...ull bead up welding cool down time 0 10 PVDF pressure pressure in welding area Tdesired temperature time pipe pipe bead up circular heat up time welding cool diameter wall force bead time to reach for...

Page 39: ...r a long service life clean and grease regularly the threaded spindles and the joint parts which are used for clamping the pipes 7 3 Planer Never lay the planer on its blades Check the blades of the p...

Page 40: ...Phone 49 0 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 7152 9939 40 website www widos de email info widos de 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 27 of 4...

Page 41: ...am Chapter 8 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 28 of 45 8 2 Wiring diagram 110 V 160 460 W 110 V 4 2 A 250 1500 W 110 V 13 6A 350 2000 W 110 V 18 1 A 160 950 W 110 V 8 6 A 250 105...

Page 42: ...ne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 7152 9939 40 website www widos de email info widos de 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 29 of 45 9 Spare parts list 9 1 Basic machi...

Page 43: ...technik Spare parts list Chapter 9 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 30 of 45 view from below view from below 34 36 37 38 39 31 40 47 46 14 41 34 35 33 23 24 25 42 25 26 27 28 30...

Page 44: ...NSK guide carriage 2 L20ELZ 22 Rail rear side 1 380102 23 Bolt for clamping lever 1 380110 24 Clamping lever 1 BM1240I 25 Nut for toothed rack 2 380109 26 Thrust pad 1 3801101 27 Toothed rack 1 38013...

Page 45: ...screw key size 4 with T grip 1 ZIT04 Hexagonal socket screw key size 5 with T grip 1 ZIT05 Hexagonal socket screw key size 6 with T grip 1 ZIT06 Hexagonal socket screw key angled size 5 1 ZIG05 Hexago...

Page 46: ...Kunststoffschwei technik Spare parts list Chapter 9 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 32 of 45 9 2 Clamping device 1 3 4 5 6 7 8 10 11 12 13 14 15 16 17 19...

Page 47: ...mping tool left hand 1 380732L 18 Guidance for clamping tool 2 380705 19 Flat head screw M 4x10 DIN 963 2 0963H040 Reduction insert OD 20 40 50 200 2 0908 Reduction insert large OD 50 200 2 0918 Reduc...

Page 48: ...parts list Chapter 9 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 34 of 45 9 3 Pipe supports Pipe support for OD 50 160 mm Pipe support for OD 180 250 mm 6 2 3 5 1 7 10 11 12 13 14 20 15 21...

Page 49: ...Kunststoffschwei technik Spare parts list Chapter 9 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 35 of 45 Pipe bracket with pipe supports 35 36 37 38 40 41...

Page 50: ...10 B DIN 125 2 0125J 13 Nut for T slot M10 DIN 508 2 0508J 14 Support plate in the rear 2 380632 15 Intermediate plate 2 380633 Pipe support OD 180 250 20 Support 4 380654 21 Frontal piece 2 380651 2...

Page 51: ...for T slot M10 DIN 508 2 0508J 39 Guidance for clamping tool 2 4637006 40 Flat head screw M 4x10 DIN 963 2 0963H010 41 Pipe support OD 20 OD 40 2 3806 41 Pipe support OD 2 IPS 2 106060 41 Pipe support...

Page 52: ...Kunststoffschwei technik Spare parts list Chapter 9 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 37 of 45 9 4 Planer 21 22 6 8 12 4 5 28 30 29 24 23 35 1 7 25 27 31 34 2 3 15 20 14 13...

Page 53: ...6 Protection pipe 1 380427 17 Cable lflex 2x0 75 mm2 1 m EL01207 18 Lusrte terminal 2 pin 1 EA1007 19 Lens head screw M 4x8 DIN 7985 5 0084D008 20 Tooth lock washer M4 DIN 6797 1 6797D 21 Connection c...

Page 54: ...Kunststoffschwei technik Spare parts list Chapter 9 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 39 of 45 9 5 Planer holder 1 2 3 4 5 6...

Page 55: ...no 1 U beam 1 3804041 2 Pan head screw M 12x80 DIN 912 2 0912L080 3 Distance bushing for end stop of planer 1 380409 4 Washer M 12 DIN 125 4 0125L 5 Hexagon nut M 12 DIN 934 2 0934L 6 Pan head screw...

Page 56: ...Kunststoffschwei technik Spare parts list Chapter 9 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 41 of 45 9 6 Heating element 1 6 2 3 4 14 15 7 8 13 17 19 16 9 5 10 11 20 21 12...

Page 57: ...H2105 7 Turning knob with slot 1 H09075 8 Scale 180 280 d 33 1 H09074 9 Switch on off red 1 H0903 10 Insulating washer 1 012504 11 Insulating board 2 H0902 12 Pan head screw M 6x80 DIN 912 1 0912F080...

Page 58: ...Kunststoffschwei technik Spare parts list Chapter 9 01 02 2012 Working Instructions WIDOS 2500 OD 250 Page 43 of 45 9 7 Heating element holder 1 2 3 4 5 6 7 8 9...

Page 59: ...screw M 12x80 DIN 912 1 0912L080 3 Pan head screw with low head M 6x14 DIN 7984 4 7984F014 4 Heating element holder 1 380508 5 Washer M 12 DIN 125 1 0125L 6 Hexagon head screw M 6 DIN 934 1 0934F 7 Gr...

Page 60: ...sibility that the product Heating element butt welding machine WIDOS 2500 OD 250 to which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2...

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