Kunststoffschweißtechnik
Contents
01.02.2012
Working Instructions WIDOS 2500 / OD 250
Page 4 of 45
1.
DESCRIPTION OF PRODUCT............................................................................... 6
1.1.
Usage and purpose-oriented use ........................................................................................6
1.2.
Safety measures....................................................................................................................6
1.3.
Conformity .............................................................................................................................6
1.4.
Marking of the product .........................................................................................................7
1.4.1.Technical data .............................................................................................................................7
1.4.1.1.WIDOS
2500 / OD 250
General data....................................................................................7
1.4.1.2.Heating element ....................................................................................................................7
1.4.1.3.Planer ....................................................................................................................................7
1.4.2.Equipment and accessories ........................................................................................................8
2.
SAFETY RULES .................................................................................................... 9
2.1.
Explanation of the symbols and indications......................................................................9
2.2.
Obligations of the owner....................................................................................................10
2.3.
Obligations of the worker...................................................................................................10
2.4.
Measures of organization...................................................................................................10
2.5.
Information about safety precautions...............................................................................10
2.6.
Instructions for the staff.....................................................................................................10
2.7.
Specific dangers .................................................................................................................11
2.7.1.Danger of combustion by heating element and welding area ...................................................11
2.7.2.Danger of stumbling over electric wires ....................................................................................11
2.7.3.Danger of injury, crushing by turret ...........................................................................................11
2.7.4.Danger of cutting and catching clothes by the planer, danger of crushing at the guide rods....11
2.7.5.Risk of injury by noise................................................................................................................12
2.8.
Structural modifications on the machine .........................................................................12
2.9.
Warranty and liability..........................................................................................................12
3.
FUNCTIONAL DESCRIPTION ............................................................................. 13
4.
OPERATING AND INDICATING ELEMENTS ...................................................... 14
4.1.
Elements on the basic machine ........................................................................................14
4.2.
Elements at the planer and heating element....................................................................15
5.
STARTING AND OPERATING ............................................................................. 16
5.1.
Starting.................................................................................................................................16
5.1.1.Assembly of the machine ..........................................................................................................16
5.2.
How to mount the pipe supports.......................................................................................17
5.3.
Aluminum pipe supports (optional) ..................................................................................17
5.4.
How to set the heating element temperature ...................................................................17
5.5.
Welding process .................................................................................................................18
5.5.1.How to align and clamp the pipes .............................................................................................18
5.5.2.How to plane the pipes ..............................................................................................................18