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Ku nst sto ffschweißtec hni k

WIDOS

 

Einsteinstr. 5 

 

Phone  ++49 7152 9939 - 0 

W. Dommer Söhne GmbH  D-71254 Ditzingen-Heimerdingen   Fax 

++49 7152 9939 - 40 

 

website: www.widos.de 

 

email: [email protected] 

30.07.12 

Working Instructions WIDOS  10000 mobile  

Page 15 of 52 

3.  Functional description 

B a s i c a l l y, t h e  i n t e rn a t i on a l  a n d n a t i on a l  proc e s s  gu i de l i n e s  a re  t o 

be  f ol l ow e d! 

 
The plastic pipes are clamped in the clamping devices. 

Then the front sides of the pipes are cut plane and parallel by means of the 

planer

 and the 

misalignment of the pipes is checked.

 

The cleaned and heated heating element is inserted and the pipes are pressed against the 
heating element under defined adjusting pressure. This process is called 

"adjusting"

After the prescribed bead height being reached, pressure is reduced, the 

heating time

 begins. 

The function of this time is to heat up the pipe ends. 

After expiration of the heating time, the carriages are opened, the heating element is removed 
quickly and the pipes are driven together again. The time gap from the removal of the heating 
element to joining the pipes is called 

change over time

The pipes are joined under prescribed welding pressure and then cool down under pressure 
(

cooling time

). 

 

The welded joint can be unclamped, the welding process is finished. 
 
 

 
 
 

 

 

 

 

 
 
 

Heating element heats 

the pipes up to welding 

temperature 

Finished welding with 

internal and external 

bead 

Summary of Contents for 10000 mobile

Page 1: ...ngen Heimerdingen Fax 49 7152 9939 40 website www widos de email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Working In...

Page 2: ...rking Order of spare parts and after sales service Address of manufacturer WIDOS Wilhelm Dommer S hne GmbH Einsteinstrasse 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 39 0 Fax 49 7152 99 39 40 i...

Page 3: ...team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform u...

Page 4: ...11 2 5 Information about safety precautions 11 2 6 Instructions for the staff 11 2 7 Maintenance and inspection repair 12 2 8 Dangers while handling the machine 12 2 9 Specific dangers 12 2 9 1 Dange...

Page 5: ...G AND TABLES 25 7 MAINTENANCE CARE AND REPAIR 29 7 1 Maintenance and inspection repair 29 7 2 Storage 29 7 3 Air pressure check 29 7 4 How to clean the machine 29 7 5 Clamping elements 30 7 6 How to v...

Page 6: ...in the workshop The machine features a carriage with towing bar and may be thereby handled conveniently on a construction site It is not suitable and not permitted for road traffic All use going beyon...

Page 7: ...ntrol elements on the right for clamping rings and pipe lifter 7 Chock for fixing the machine 8 Portable operator panel to switch the pump on and off to move the heating element planer and welding mot...

Page 8: ...d conditions for welding are indicated it is possible to work in any outside temperature condition as far as the welder is not constrained in its manual skill Avoid humidity if necessary use a welding...

Page 9: ...single parts 1 6 Tools and accessories Following tools and accessories are volume of initial delivery 1 Torx screw driver TX 10 1 Key for switch cabinet Attention Hand over the key to authorized perso...

Page 10: ...This symbol means a possible dangerous situation The disrespect of these indications may cause slight injuries or damages on goods This symbol means a possible dangerous situation by moving parts of...

Page 11: ...quired for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to be perma...

Page 12: ...ding nearby may occur Also material damages are possible The machine may only be used according to the purpose oriented usage in safety technical impeccable status Disturbances which may affect the sa...

Page 13: ...e work If necessary wear a hair net Do not touch the surfaces 2 9 5 Risk of injury by noise Noise exceeding 80 dB A may occur during planing it is obligatory to wear ear protection 2 9 6 Danger of com...

Page 14: ...lled manner 2 10 Structural modifications on the machine No modifications extensions or reconstructions may be made on the machine without permission of the manufacturer Machine parts which are not in...

Page 15: ...nd the pipes are pressed against the heating element under defined adjusting pressure This process is called adjusting After the prescribed bead height being reached pressure is reduced the heating ti...

Page 16: ...ipes the surfaces open and shut hydraulically 13 Control elements on the left to open and shut the left clamping rings to clamp and release the left clamping cylinders to lift and lower the left pipe...

Page 17: ...lement to the rear into initial position to swing the heating element into the machine into heating position 23 Pressure gauge To indicate the current hydraulic pressure digitally 24 Joystick slide to...

Page 18: ...t lower left pipe Open shut fix outer clamping ring 1 Clamp release fix outer clamping ring 1 Open shut fix inner clamping ring 2 Clamp release fix inner clamping ring 2 Adjust clamping pressure Lift...

Page 19: ...to authorized personnel only F2 Circuit breaker K8A control fuse F10 Motor protective 9 12A hydraulic pump F20 Circuit breaker 3 x B40A heating element F40 Motor protective 9 12A planer Q10 Soft star...

Page 20: ...has access Protect the machine from wetness and humidity According to VDE 0100 the use on construction sites is only allowed with a power distributor with a FI security protective switch Check the oi...

Page 21: ...dedly For this purpose let e g the planer discs rotate for max 1 2 revolutions only with right hand rotary field the blades will cut The left hand rotary field damages the hydraulic pump 5 3 How to se...

Page 22: ...just the heating element to the required welding temperature reference value for PE 200 220 C 392 428 F using the temperature regulator at the switch cabinet chapter 5 3 Activate the pump at the opera...

Page 23: ...heck mismatch and gap at the abutting pipe ends According to DVS 2207 mismatch at the pipe outside must not exceed 0 1 x pipe wall thickness the allowed gap must not exceed 1 5 mm for pipes with OD up...

Page 24: ...e joystick for slides pushed to for 10 more seconds in order that the hydraulic accumulator may fill up Readjust pressure during cooling if necessary once again cooling pressure aligning pressure Rele...

Page 25: ...insteinstr 5 Phone 49 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 7152 9939 40 website www widos de email info widos de 30 07 12 Working Instructions WIDOS 10000 mobile Page...

Page 26: ...Kunststoffschwei techni k Welding log and tables Chapter 6 30 07 12 Working Instructions WIDOS 10000 mobile Page 26 of 52...

Page 27: ...m mm time pressure min s s 500 12 3 41 8 2 0 123 8 8 8 16 500 15 3 33 10 2 0 153 9 9 10 20 500 19 1 26 12 2 5 191 10 11 12 24 500 23 9 21 0 15 2 5 239 11 13 15 30 500 28 4 17 6 17 3 0 284 13 15 17 35...

Page 28: ...dditional to the given bead up force and to the welding force the moving force of the support must be added welding area P N mm 630 15 4 41 12 2 0 154 9 9 12 20 630 19 3 33 15 2 5 193 10 11 15 24 630...

Page 29: ...the moving force of the support must be added welding area P N mm 900 22 0 41 25 2 5 220 11 12 25 27 900 27 6 33 31 3 0 276 13 15 31 34 900 34 4 26 38 3 0 344 15 18 38 42 900 42 9 21 47 3 5 429 18 22...

Page 30: ...47 630 15 4 41 8 1 0 286 8 14 8 25 630 19 3 33 10 1 5 333 9 17 10 30 630 24 1 26 13 1 5 381 10 21 13 37 630 35 7 17 6 18 2 0 475 14 31 18 53 710 17 4 41 11 1 0 311 9 16 11 28 710 21 8 33 13 1 5 358 10...

Page 31: ...ed The standard value for heating element temperature is 210 C 10 C welding area in welding area The smaller the pipe wall the higher the temperature P N mm bead up heat up 1000 24 5 41 21 1 5 385 11...

Page 32: ...1 year For machines with a especially high usage percentage the testing cycle should be shortened The work should be performed at the WIDOS GmbH company or by an authorized partner The operators are...

Page 33: ...re unscrewed from the basic machine Eliminate the cause of the air entrance Open the machine completely joystick for slide on First unscrew the both venting screws Z1 and Z2 for closing Connect the tr...

Page 34: ...king you must refill hydraulic oil of the quality HLPD 32 detach the black cap for this purpose The oil level must not be above the upper marking since otherwise there is the danger of overflowing in...

Page 35: ...aner and heating element into position in a way that both tools fit between the clamping rings Swing heating element and planer one after the other into the machine for the transport Hinge the machine...

Page 36: ...instr 5 Phone 49 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 7152 9939 40 website www widos de email info widos de 30 07 12 Working instructions WIDOS 10000 mobile Page 33 of...

Page 37: ...Kunststoffschwei techni k Electric and hydraulic diagrams Chapter 8 30 07 12 Working Instructions WIDOS 10000 mobile Page 34 of 52...

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Page 55: ...0 mobile to which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN EN 292 part 1 and 2 Safety of machines basic termino...

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