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14

Section 9 - Troubleshooting 

 

TROUBLE

REMEDY

Auto lens not on – Auto-lens will 

not darken momentarily when 

exposed to welding arc.

Check batteries and verify they are in good condition 

and installed properly. Also, check battery surfaces 

and contacts and clean if necessary. Check battery 

for proper contact and gently adjust contact points if 

necessary. This is particularly important if the helmet 

has been dropped.

Auto-lens not switching –  

Auto-lens stays light and will not 

darken when welding or cutting.

Stop welding immediately.
Make sure the lens is in the Weld On mode. When in 

the Weld On mode the lens will darken for welding 

applications. Do not weld in the Grind On mode; the 

lens will not darken.
Make sure the lens is turned On. If power is on, 

review the sensitivity recommendations and adjust 

sensitivity. Clean lens cover and sensors of any  

obstructions. Make sure the sensors are facing the 

arc; angles of 45 or more may not allow the arc light 

to reach the sensors.

Auto-lens not switching –Auto-lens  

stays dark after the weld arc is ex-

tinguished, or the auto-lens stays 

dark when no arc is present.

Fine-tune the sensitivity setting by making small  

adjustments to the control by turning it toward the  

“min” setting. In extreme light conditions, it may be 

necessary to reduce the surrounding light levels.

Sections of the auto-lens 

are not going dark, distinct lines 

separate the light and dark areas.

Stop welding immediately.
The auto-lens may be cracked which can be caused 

by the impact of dropping the helmet. Weld spatter on 

the auto lens may also cause cracking. (The lens may 

need to be replaced; most cracked lenses are not 

covered by warranty).

Switching or Flickering –  

The auto-lens darkens then  

lightens while the welding  

arc is present.

Review the sensitivity setting recommendations and 

increase the sensitivity if possible. Be sure the arc 

sensors are not being blocked from direct access to 

the arc light. Check the lens cover for dirt and spatter 

that may be blocking the arc sensors. Increasing Lens 

Delay 0.1–0.3 second may also reduce switching.

Inconsistent or lighter auto-lens 

shading in the dark-state,  

noticeable on the outside edges 

and corners.

Referred to as an angle of view effect, auto-darkening 

lenses have an optimum viewing angle. The optimum 

viewing angle is perpendicular or 90 degrees to the 

surface of the auto-lens. When that angle of view 

varies in the dark-state, welders may notice slightly 

lighter areas at the outside edges and the corners of 

the lens. This is normal and does not represent any 

health or safety hazard. This effect may also be more 

noticeable in applications where magnifying lenses 

are used.

Summary of Contents for BLUE FX

Page 1: ...1 2 ARC SENSORS STICK MIG TIG HIGH IMPACT RATING 1 YEAR WARRANTY PROTECTION PERFORMANCE COMFORT AT AN AFFORDABLE PRICE Auto Darkening Welding Helmet User Manual...

Page 2: ...On Switch 6 3 4 Lens Delay Control 6 3 5 Variable Shade Control No 9 13 7 3 6 Sensitivity Control 8 SECTION 4 ADJUSTING THE HEADGEAR 9 SECTION 5 REPLACING THE LENS COVERS 10 5 1 Replacing the Outside...

Page 3: ...ble and invisible ultraviolet and infrared rays that can burn eyes and skin Sparks fly off from the weld Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when w...

Page 4: ...uces fumes and gases Breathing these fumes and gases can be hazardous to your health Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced venti...

Page 5: ...ng SMAW Less than 2 4mm Less than 60 7 2 4 4 0mm 60 160 8 10 4 0 6 4mm 160 250 10 12 Gas Metal Arc Welding GMAW Flux Cored Arc Welding FCAW Less than 60 7 60 160 10 11 160 300 10 13 GasTungstenArc Wel...

Page 6: ...in extremely cold temperatures warm helmet to ambient temperature before welding Power Supply CR2450 Lithium Battery x 1 Part No 217043 Weight 510 3g Standards AS NZS 1338 1 Auto Darkening and AS NZS...

Page 7: ...arkens automatically when welding begins and turns off 15 20 minutes after welding stops 1 Weld On Grind On Switch See Section 3 3 2 Variable Shade Control See Section 3 5 3 Sensitivity Control See Se...

Page 8: ...welding applications move the switch to the Weld On up position For grinding applications move the switch to the Grind On down position 1 Lens Delay Control The lens delay control is used to adjust t...

Page 9: ...MIN 1 Variable Shade Control No 9 13 Use the control to adjust the lens shade in the darkened state Use the table in section 1 4 to select the proper shade control setting based on your welding proces...

Page 10: ...most applications It may be necessary to adjust helmet sensitivity to accommodate different lighting conditions or if lens is flashing On and Off Adjust helmet sensitivity as follows Adjust helmet se...

Page 11: ...istance adjustment Adjusts the distance between the face and the lens To adjust loosen both outside tension knobs and press inward to free from adjustment slots Move forward or back to desired positio...

Page 12: ...improve access to lens assembly Gently release the top and bottom auto darkening lens retainers located inside the helmet Lift out auto darkening lens assembly Hold assembly and press outside lens and...

Page 13: ...ainer 4 Inside Protective Lens Clear Place helmet upside down on a flat surface Adjust or remove headgear to improve access to lens assembly Gently release the top and bottom auto darkening lens retai...

Page 14: ...etainer Clips 2 Auto Darkening Lens Assembly 3 Auto Darkening Lens Retainer Place helmet upside down on a flat surface Adjust or remove headgear to improve access to lens assembly Gently release the t...

Page 15: ...e bottom slide magnifying lens into the helmet retaining brackets Align the magnifying lens with the auto darkening lens assembly Reverse procedure to remove magnifying lens To prevent lens fogging in...

Page 16: ...In extreme light conditions it may be necessary to reduce the surrounding light levels Sections of the auto lens are not going dark distinct lines separate the light and dark areas Stop welding immedi...

Page 17: ...Outside Cover Lens 235665P 3 Inside Cover Lens 770237P 4 Replacement Auto Darkening Lens 235662 5 Ratchet Headgear Assembly 770246 6 Magnifying Lens 1 5x 212238P Magnifying Lens 2 0x 212240P Magnifyin...

Page 18: ...Industries of Australia under this warranty is limited to the circumstances set out above and is subject to The customer being able to evidence the acquisition of the Product the purchase price paid f...

Page 19: ...17 Notes...

Page 20: ...welding com au 1300 300 884 235663 ISS 1 JAN 2017...

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