Whirlpool GW395LEG Manual Download Page 29 | Manualshive

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4-7

Ignitor Switch

Gas Valve

Rubber Grommet

Rubber Grommet

Screw

Manifold

Gas Line
Tubing

Left Gas Valves

& Ignitor Switches

Right Gas Valves

& Ignitor Switches

Connector For

Ignitor Switches

Left Manifold

Right Manifold

Ambient

Bimetal Switch

Cooling Fan

Bimetal Switch

Control Panel

Chassis

Screw

Screw

Figure 4-4

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Summary of Contents for GW395LEG

Page 1: ...JOB AID Part No 4322500 WHIRLPOOL SELF CLEANING SLIDE IN GAS RANGES ...

Page 2: ...serviced refer to the Use and Care Guide or Tech Sheet provided with the range The Wiring Diagrams and Strip Circuits used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to...

Page 3: ...onic Oven Control The Control Panel 4 4 Removing A Gas Valve An Ignitor Switch A Bimetal Switch 4 6 Removing A Spark Ignitor A Burner Base 4 8 Removing The Oven Bake Broil Burners Ignitors 4 10 Removing The Oven Light Assembly 4 12 Removing The Oven Door Gasket 4 13 Removing The Oven Light Switch 4 14 Removing The Spark Module The Cooling Fan 4 16 Removing The Oven Temperature Sensor The Door Latc...

Page 4: ...D PORCELAIN 4 THRU 9 PYROLYTIC SELF CLEAN FEATURE VARIATIONS ELECTRIC 0 1 2 5 7 COIL ELEMENTS 4 STANDARD PATTERN CERAMIC 6 8 9 DELUXE PATTERN CERAMIC GAS 0 1 2 3 4 6 OPEN BURNER 5 7 SEALED BURNER DOOR TYPE B SOLID BLACK GLASS L LARGE WINDOW O METAL OVEN DOOR P STANDARD WINDOW GLASS FEATURE CODE E ELECTRONIC IGNITION GAS ONLY S STANDING IGNITION GAS ONLY C COLOR COORDINATED GLASS BEFORE 1998 X NOT ...

Page 5: ...IAL NUMBER LABEL AND WIRING DIAGRAM LOCATIONS The Model Serial Number label and Wiring Diagram locations are shown below MODEL SERIAL NUMBER LABEL behind top left side of storage drawer Wiring Diagram on back cover ...

Page 6: ... if the instructions are not followed WARNING If the information in this Job Aid is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do n...

Page 7: ...ting Light Indicator in Oven Control Surface Unit Indicator Light N A Safety Gas Shutoff No COOKTOP FEATURES Cooktop Type Porcelain Drip Pans N A Burner Type Sealed Gas Valve Rotation CCW 210 Low Burner BTU Right Front 6K BTU Burner BTU Left Front 12K BTU Burner BTU Right Rear 12k BTU Burner BTU Left Rear 6K BTU Burner Ignition Electronic L P Convertible Yes kit included Grate Type Q Cast Grey Blk...

Page 8: ...1 2 NOTES ...

Page 9: ... Not applicable for Canada 3 This range is equipped for use with Natu ral gas It is design certified by A G A C G A for Natural and L P gas with ap propriate conversion Conversion to L P gas can be made using the kit included in the literature package The model serial rating plate located on the oven frame behind the storage drawer panel has in formation on the type of gas that can be used If this...

Page 10: ...le Boulevard Etobicoke Toronto Ontario M9W 1R3 6 The supply line shall be equipped with an approved shutoff valve This valve should be located in the same room but external to the range and should be in a location that allows ease of opening and closing Do Not block access to shutoff valve manual shutoff valve OPEN position to range gas supply line 7 If rigid plpe is used as a gas supply line a co...

Page 11: ...see if it is wired with correct polarity The wiring diagram is included in the literature package The wiring diagram can also be found on the back of the range Recommended ground method For personal safety this range is equipped with a power supply cord having a 3 prong ground plug To minimize possible shock hazard the cord must be plugged into a mating 3 prong ground type outlet grounded in accor...

Page 12: ...pply Requirements starting on page 2 1 3 Carefully pry the protective plastic cap and washer off the threaded metal cap 4 Position the plastic cap so that L P is displayed facing up then install the cap onto the threaded end of the metal cap 5 Reinstall the cap assembly to the pres sure regulator and tighten it firmly Do not overtighten the cap CONVERTING THE PRESSURE REGULATOR 1 Remove the storag...

Page 13: ...OTE Theovenburnerflame will not be properly adjusted if this conver sion is not made air shutter orifice hood oven burner air shutter locking screw orifice hood CONVERTING THE BROIL BURNER 1 From inside the oven turn the orifice hood on the broil burner safety valve clockwise until it is just snug approximately 2 1 2 turns Do not overtighten the orifice hood NOTE The broil burner flame will not be...

Page 14: ...n burner air shutter air shutter orifice hood c Retighten the air shutter screw b Turn the air shutter until the proper flame is obtained The flame should be 1 2 1 3 cm long with a bluish green inner cone and an outer mantle that is dark blue The flame should have a soft clean character No blowing or lifting of the flame off the burner should occur NOTE L P gas will have a slightly yel low tipped ...

Page 15: ...ide it onto a piece of cardboard or hardboard to prevent dam aging the floor covering and perform the fol lowing steps 1 Disconnect the electrical supply 2 Slide the range forward and disengage the foot with the anti tip bracket IMPOR TANT Make sure the anti tip bracket is securely attached to floor anti tip bracket rear foot on range 3 Slide range back so the rear foot engages in the anti tip bra...

Page 16: ...2 8 NOTES ...

Page 17: ...ure regulator s into the manifold t through the open valve As gas passes through the valve and its orifice it is directed into the venturi u where it mixes with primary air to create the proper mixture necessary for combustion At the same time line voltage is applied through the ignitor switch v to the spark module w which produces high voltage low amperage pulses to all of the spark ignitors x Th...

Page 18: ... may become overly warm and cause the bimetal switches to trip shutting down the operation If any of these problems occur it is most likely because of air flow restrictions The gas range needs sufficient air to properly ignite the gas and keep it burning properly In side the oven the correct air flow ensures the correct air to gas mixture so the proper igni tion and combustion will occur In additi...

Page 19: ...ra ture of the chassis reaches 40 C 104 F the bimetal switch closes and turns on the cool ing fan The cooling fan draws air from inside the base of the cabinet It forces the air up the air chan COOLING FAN AIR CHANNEL AIR FLOWS FROM CONTROL PANEL UNDER RANGE TOP AIR FLOWS INTO REAR PANEL LOUVERS OVEN VENT FOR OVEN EXHAUST AIR INLETS UNDER CONTROL PANEL COOLING FAN BIMETAL SWITCH N W L1 BK W W W BK...

Page 20: ...itch N C Inset 1 This switch is located un der the left side of the control console AMBIENT BIMETAL SWITCH COOLING FAN BIMETAL SWITCH Figure 3 4 Inset 2 Inset 1 N W L1 BK W W W BK BK P4 4 R P4 5 P3 1 P3 2 P2 1 P2 4 P4 1 BR BU BU V R BROIL IGNITOR BAKE IGNITOR BAKE VALVE BROIL VALVE N O COM DOOR LATCH SW DOOR LOCK SOLENOID W GND OVEN LT P3 3 P3 4 P3 6 P3 7 P2 2 P2 3 P6 GND G P3 5 P4 3 OVEN TEMP SEN...

Page 21: ...electronic control board When the door is in the unlocked position Figure 3 5A the plunger is extended When the door latch switch is open the control senses that the door is unlocked When the door latch switch closes the control senses that the door is locked The door latch switch mounted on the solenoid bracket is in the N O normally open position During the self clean cycle the Figure 3 5A The D...

Page 22: ...te that although the heating turns off after 3 hours the door will remain locked for an ad ditional 1 2 hour so the oven can cool suffi ciently During the Self Clean cycle the broil burner is on for the first 30 minutes see Figure 3 6A The rest of the clean cycle is completed using the bake burner only see Figure 3 6B If the door latch switch is not activated during the clean operation the cycle i...

Page 23: ... Oven Temperature Sensor Electronic Oven Control Control Panel Oven Light Switch Cooling Fan Bimetal Switch Ambient Bimetal Switch Oven Door Glass Fiberglass Door Gasket Oven Light Door Latch Assembly Pressure Regulator Safety Valve Spark Module Cooling Fan Broil Burner Ignitor Bake Burner Ignitor Oven Vent Gas Valve 4 Ignitor Switch 4 Figure 4 1 Gas Shutoff Valve Press the lever down to turn the ...

Page 24: ...llowing steps 3 Remove all of the burners by removing their screws and lifting them off the main top 4 Remove the two maintop screws that are below each of the burners you just re moved 5 Remove the knobs from the controls 6 Unsnap the two clips at the inner control locations and lift the front edge of the control panel glass then slide the top edge of the glass out of the control panel flange and...

Page 25: ...op Screw 2 Control Panel Glass Burner Burner Screw 2 Screw 2 Lockwasher 2 Unsnap Clips To Release Glass Lift Pull Maintop Forward To Remove CONTROL PANEL Maintop Oven Vent Knobs Knobs Maintop Flanges Figure 4 2 ...

Page 26: ...e control panel flange and remove it REMOVING THE ELECTRONIC OVEN CONTROL THE CONTROL PANEL 5 To remove the electronic oven control a Remove the two screws from the be zel and window and remove them from the control panel b Remove the two screws from the bracket lift the electronic oven control assembly off the control panel and ro tate it back so you can access the con nectors c Disconnect the th...

Page 27: ...ews CONTROL PANEL Remove These Five 5 Screws Remove These Five 5 Screws Control Panel Glass Unsnap Clip To Remove Glass Unsnap Clip To Remove Glass Bezel Window Electronic Oven Control 5 Pin Connector PH01 7 Pin Connector PH03 5 Pin Connector PT02 ELECTRONIC OVEN CONTROL COMPONENT SIDE INSET ...

Page 28: ...r switch is defective all of theswitchesmustbereplacedasanassembly 3 To remove an ignitor switch a Pull up firmly on the switch body un snap it from the mounting screw heads of the gas valve and slide it off the valve stem b When all of the switches are removed unplug the connectors 4 To remove a gas valve a Remove the ignitor switch see step 3 b Remove the gas line tubing and the mounting screw a...

Page 29: ...met Screw Manifold Gas Line Tubing Left Gas Valves Ignitor Switches Right Gas Valves Ignitor Switches Connector For Ignitor Switches Left Manifold Right Manifold Ambient Bimetal Switch Cooling Fan Bimetal Switch Control Panel Chassis Screw Screw Figure 4 4 ...

Page 30: ...nge see page 4 2 for the procedure 4 Remove the control panel see page 4 4 for the procedure and unplug the three connectors from the board then set the control panel aside Refer to Figure 4 5 for the following steps 5 Remove the four screws from the control panel frame 2 on each end 6 Lift the control panel frame and burner base as high as necessary to access the mounting screws and gas tubing fo...

Page 31: ...rol Panel Frame Lift Here Lift Here Control Panel Frame Mounting Screws Control Panel Frame Mounting Screws Burner Base 4 Chassis Burner Base Ignitor Screw Spark Ignitor Gas Line Tubing Ignitor Wire Figure 4 5 ...

Page 32: ...nting screws from the bracket and pull the ignitor leads out of the access hole 6 To remove the broil burner a Remove the front and rear screws from the broil burner mounting brackets and remove the burner b Remove the two screws from the broil ignitor bracket and remove the ignitor from the burner Refer to Figure 4 7 and inset 2 for the follow ing steps 7 To remove the bake ignitor a From the bac...

Page 33: ...TOR LEADS INSET 1 Broil Ignitor Leads Gas Inlet Ignitor Mounting Screws Burner Front Mounting Screw Burner Rear Mounting Screw Broil Ignitor Broil Burner Bake Ignitor Bake Burner Screws Bake Ignitor Screws Flame Spreader Screw 4 FLAME SPREADER OVEN BOTTOM ...

Page 34: ...can cut yourself if you are not careful Refer to Figure 4 8 for the following steps 3 Unscrew the oven light lens and remove the lens and the gasket 4 Unscrew the light bulb and set it aside 5 Use a screwdriver blade and pry the old light socket assembly out of the oven opening and pull it forward as far as the wiring will allow 6 Remove the wires from the light socket terminals 7 Connect the wire...

Page 35: ...ange to secure the gasket 9 Install the screw in the floor of the oven liner WARNING Electrical Shock Hazard Disconnect from electrical and gas supplies before servicing unit Failure to do so could result in death electri cal shock or explosion CAUTION When you work on the range be careful when handling the sheet metal parts Sharp edges may be present and you can cut yourself if you are not carefu...

Page 36: ...nel mounts to the range in the same manner a Remove the two screws from the rear panel mounting tabs for the right side panel b From the back push the side panel for ward as far as it will go and unhook it from the screw at the top front corner c Pull the top away from the range sev eral inches then lift the panel free of the retaining clips at the bottom 4 Press in on the locking arms while you p...

Page 37: ...aining Clips Retaining Clips Over Top Edge Of Panel Side Panel Cutout Cutout Top Screw Bottom Screw Rear Panel Tabs Retaining Clips RAIL Top Front Corner Screw INSET 2 Oven Light Switch Locking Arm 3 Wires Figure 4 11 ...

Page 38: ... dure Refer to Figure 4 12 for the following steps 4 To remove the spark module a Disconnect the six wires from the ter minals of the spark module b Remove the mounting screw from the spark module and remove it from the housing 5 To remove the cooling fan a Remove the storage drawer from the range and set it aside b From inside the storage drawer area remove the screw from the front of the housing...

Page 39: ...ng Fan Spark Module Flat Head Screw 3 Housing Screw Module Screw Cooling Fan White Wires Yellow Wire HOUSING Access These Screws From Inside Storage Drawer Area Black White Violet Blue Yellow Red Spark Module FRONT Figure 4 12 ...

Page 40: ...he sensor harness 5 To remove the door latch switch from the door latch assembly Inset 2 a Remove the 2 wire connector from the door latch switch terminals b Remove the two screws and hex nuts with lockwashers from the body of the door latch switch and remove the switch from the bracket 6 To remove the solenoid from the door latch assembly Inset 2 a Remove the screw and star washer from the soleno...

Page 41: ...ure Sensor INSET 2 INSET 1 Assembly Mounting Screw Assembly Mounting Screw Latch Actuator Rod Hex Nuts W Lockwashers Door Latch Switch 2 Wire Connector Switch Screws Solenoid Spring Plunger Bracket Insert End Of Rod Into Arm On Plunger Solenoid Screw W Star Washer Yellow Wire Brown Wire Figure 4 14 ...

Page 42: ...ge 2 Pull the range out from the cabinet far enough to access the back panel Refer to Figure 4 15 for the following steps 3 Remove the four mounting panel screws the single pressure regulator screw and the four safety valve screws then remove the panel and set it aside 4 Remove the three gas lines going to the pressure regulator and the safety valve 5 Remove the four wire connectors from the safet...

Page 43: ...D AS ONE ASSEMBLY SAFETY VALVE PRESSURE REGULATOR DISCONNECT THESE THREE GAS LINES MOUNTING PANEL SCREW SAFETY VALVE SCREWS 4 Broil Ignitor Contacts Bake Ignitor Contacts SAFETY VALVE BACKOFRANGE MOUNTING PANEL SCREWS MOUNTING PANEL SCREWS INSET Figure 4 15 ...

Page 44: ... hinge brackets from their stop NOTE The oven door has three glass panels see Figure 4 16 To replace the oven glass panels inside the door you must first remove thedoorglass Toreplacetheinnerovenglass you have to first remove the door glass and the outerovenglasspanels Refertothesection s as necessary Door Glass Outer Oven Glass Inner Oven Glass Door Handle Assembly WARNING Electrical Shock Hazard...

Page 45: ...nd the retainer NOTE Make sure that the glass is over the front edges of the side covers and not under them 7 Reinstall the oven door on the range as follows a Grasp the door by the sides and slide the two door hinges into the tracks in the range slots as far as the stop b Pull the oven door open to the first broil stop c Lift the door straight up and push in until the hinges are over the stop and...

Page 46: ...om the door tabs and remove it 7 Install the new outer oven glass in the door 8 Reassemble the oven door 9 Reinstall the oven door on the range as follows a Grasp the door by the sides and slide the two door hinges into the tracks in the range slots as far as the stop b Pull the oven door open to the first broil stop c Lift the door straight up and push in until the hinges are over the stop and ar...

Page 47: ...thefollowingsteps Refer to Figure 4 21 for the following steps 2 Position the oven door with the inner oven glass facing up 3 Remove the two bottom screws from the right hinge then lift the bottom of the hinge assembly and unhook the top tab from the slot in the panel and remove the hinge 4 Lift the right side of the inner door panel Slide the panel out from under the lip at the bottom of the door...

Page 48: ...4 26 NOTES ...

Page 49: ...er to the pins of the spark module connector 7 Set the ohmmeter to the R x 1 scale 8 Press and turn one of the gas valve knobs to the LITE position At that point the switch should close and the meter should indicate continuity 9 Continue to turn the knob away from the LITE position The switch should open and the meter should indicate an open infinite circuit 10 Repeat steps 8 9 for all of the othe...

Page 50: ...he motor is defective and should be replaced OVEN LIGHT SWITCH Oven Light Switch 3 Terminals Electrical Shock Hazard Disconnectfromelectricalsupplybeforeser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING Test Procedure Refer to page 4 14 for the location of the oven light switch and the procedure for servicing it To test the oven light switch perform...

Page 51: ...d Electrical Shock Hazard Disconnectfromelectricalsupplybeforeser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING Test Procedure Refer to page 4 18 for the location of the door latch switch and the procedure for servicing it To test the switch perform the following steps 1 With no power applied remove the wires from the door latch switch terminals 2 T...

Page 52: ...13 5 550 8 2 2047 15 8 650 8 6 2237 18 5 800 13 6 2667 24 4 If the reading is not within the range shown the sensor is defective and should be replaced Ambient Bimetal Switch Cooling Fan Bimetal Switch RESETTABLE BIMETAL SWITCH Electrical Shock Hazard Disconnectfromelectricalsupplybeforeser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING Test Procedur...

Page 53: ...esult in electrical shock or other personal injury WARNING Test Procedure Refer to page 4 20 for the location of the pres sure regulator and the procedure for servicing it The pressure regulator must be checked at a minimum of 1 inch water column above the set pressure If the readings are not within the range shown the regulator is defective and should be replaced The inlet pressure to the regulat...

Page 54: ... and the procedure for servicing them To test a gas valve perform the following step Use a low pressure manometer and measure the inlet and outlet pressure across the valve There should be no pressure drop If there is a pressure drop the valve should be replaced SPARK IGNITOR NOTE All of the ignitors should spark at the same time regardless of which valve is turned on BLK WHT SPARK MODULE IGNITOR ...

Page 55: ... and broil burner ignitors and the procedure for servicing them To test a burner ignitor perform the following steps 1 Useanohmmeterandsettherangeswitch to R x 1 2 With no power applied disconnect the burner wires from the wiring harness You should obtain readings on both the bake and broil wires of approximately 200 Ω If the reading is not within the range shown the ignitor is defective and shoul...

Page 56: ...5 8 NOTES ...

Page 57: ...ily accessible disconnect power attach test equipment and reapply power to test Wait for the start time to be reached Plug power cord into a live AC outlet Replace fuse or reset the breaker Clean burner ports with straight pin Burner flames lift off ports are yel low or are noisy when turned off Adjust air shutters for bake or broil burners Top burner ports are clogged Clean or replace burner The ...

Page 58: ...ng fan wiring Test the control panel shutdown switch Replace the motor PF shows on the display There has been a power failure Reset the clock A failure code E3 F1 etc is show ing on the display Press the CANCEL OFF keypad If the code does not disappear refer to page 6 4 and identify the cause of the error message to help you correct the problem The keypads do not operate The Control Lock has been ...

Page 59: ...ure adjustment If the START ENTER keypad is not pressed within 5 minutes the adjustment is ignored NOTE The BAKE temperature adjustment can not result in operating temperatures higher than 525 F or lower than 170 F as measured at oven cavity center Once the BAKE tempera ture has been adjusted BROIL temperatures are automatically offset to the same degree The CLEAN temperature is also offset auto m...

Page 60: ...5 E0 Door and latch switches do not agree 1 If door latched A Disconnect power from unit B Check wires and connectors from control to door switch then from door switch to control If no damage to wires and all connectors okay proceed to step C C Replace door switch D Reapply power E Press and hold any key down for 1 minute to clear F5 failure code from memory F2 will appear Press CANCEL and observe...

Page 61: ... 3 OVEN TEMP SENSOR DOOR SW OVEN CONTROL V V SURFACE BURNER IGNITION SWITCHES SPARK MODULE Y Y R BU BK M BI METAL SW FAN N O BI METAL SW AMBIENT N C Y Y W BK BK TRANSFORMER OVEN LIGHT RELAY LATCH RELAY BROIL RELAY BAKE RELAY Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing NOTE Dr...

Page 62: ...ck to control If all connections made and no wire damage refer to step 3 3 Disconnect power for longer than 30 seconds 4 Reapply power and observe for longer than 1 minute 5 If failure remains disconnect power replace control then go back to step 4 E1 Oven sensor shorted E2 Bake range over temp E3 Clean range over temp F5 E0 Door and latch switches do not agree 1 If door latched A Disconnect power...

Page 63: ...ROIL temperatures are automatically offset to the same degree CLEAN temperature is also offset automatically when BAKE temperature is adjusted If BAKE temperature has been raised CLEAN temperature is offset 5 F If BAKE temperature has been lowered CLEAN temperature is offset 5 F STRIP CIRCUITS The following individual circuits are for use in diagnosis Before starting diagnosis check the line volta...

Page 64: ...ine voltage and for blown fuses GND OVEN CONTROL L1 N P3 5 G W BK P4 3 P4 1 TRANSFORMER CONTROL POWER OVEN LT BK P4 4 R P4 3 OVEN CONTROL L1 N DOOR SW P3 4 P3 3 W W OVEN LIGHT RELAY OVEN LIGHT IF EQUIPPED BK P2 4 R P2 3 P6 OVEN CONTROL L1 N BAKE IGNITOR BAKE VALVE W R BAKE RELAY BAKE BK P2 1 P2 2 OVEN CONTROL L1 N BROIL IGNITOR BROIL VALVE W V BU BROIL RELAY BROIL PAGE 4 TECH SHEET DO NOT DISCARD ...

Page 65: ...with warm soapy water and a sponge You can also clean the caps with a mildly abrasive plastic scrub bing pad and powdered cleanser Do not clean the burner caps in a dishwasher or self cleaning oven 3 If the gas tube opening has become soiled or clogged use a cotton swab or a soft cloth to clean the area 4 If the ports are clogged clean them with a straight pin see Figure 8 3 Do not en large or dis...

Page 66: ...p 2 Grasp the oven door on both sides Simul taneously lift straight up and pull out on the door for approximately two inches to re lease the hinge brackets from the hinge stops Figure 8 4 Oven Door Door Hinge 3 Close the door completely so it is perpen dicular to the floor then pull the door out of the oven tracks ...

Page 67: ...echnicians are trained to fulfill the product warranty and provide after warranty service anywhere in the United States To locate the desig nated Whirlpool service company in your area call our Consumer Assistance Center telephone number see Step 1 or look in your telephone directory Yellow Pages un der APPLIANCE HOUSEHOLD MAJOR SERVICE REPAIR See Whirlpool Appliances or Authorized Whirlpool Servi...

Page 68: ...e appliance F In Canada travel or transportation expenses for customers who reside in remote areas G Replacement parts or repair labor costs for units operatedoutsidetheUnitedStatesandCanada WHIRLPOOL CORPORATION AND INGLIS LIMITED SHALL NOT BE LIABLE FOR INCI DENTAL OR CONSEQUENTIAL DAMAGES Some states or provinces do not allow the exclu sion or limitation of incidental or consequential damages s...

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