Lit. No. 48163, Rev. 00
March 15, 2016
21
HYDRAULIC SYSTEM OVERVIEW
It is possible to remove cartridges and check
valves from a hydraulic unit without draining the
hydraulic fluid from the reservoir.
1. Install the Diagnostic Harness (PN 29290-1)
following the instructions included with the kit.
2. Cycle through the control functions twice to
remove pressure in the hydraulic unit.
3. Slowly remove the breather from the top of the
hydraulic unit.
4. Either (a) completely drain the reservoir and
skip to Step 9, or (b) proceed with the following
instructions for removing hydraulic components
without completely draining the reservoir.
5. Install a 3/8" barb fitting into the top of the
reservoir tank.
6. Attach a hand-operated vacuum pump to the
barb fitting.
7. Using the vacuum pump, pull a vacuum of
approximately 5"–10" Hg.
8. You should now be able to remove cartridges
and check valves from the hydraulic unit with
minimal fluid loss. Maintain the vacuum until
the replacement cartridge/check valve has
been installed. Once the replacement part
has been installed, release the vacuum and
remove the 3/8" barb fitting.
9. Reinstall the breather and remove the
Diagnostic Harness according to the
instructions included with the kit.
Excerpted from Gland Nut Ram Seal Kits Service Literature (Lit. No. 28944, Rev. 01).
CARTRIDGE AND CHECK VALVE REMOVAL
Summary of Contents for Midweight Series
Page 2: ......
Page 34: ...Lit No 48163 Rev 00 March 15 2016 34 This page intentionally left blank...
Page 35: ...Lit No 48163 Rev 00 March 15 2016 35 Electrical Hydraulic Schematics...
Page 36: ...Lit No 48163 Rev 00 March 15 2016 36 This page intentionally left blank...
Page 43: ...Lit No 48163 Rev 00 March 15 2016 43 3 PLUG SYSTEM HYDRAULIC SCHEMATIC...
Page 45: ...Lit No 48163 Rev 00 March 15 2016 45 RAISE HYDRAULIC 3 PLUG SYSTEM...
Page 47: ...Lit No 48163 Rev 00 March 15 2016 47 LOWER FLOAT HYDRAULIC 3 PLUG SYSTEM...
Page 49: ...Lit No 48163 Rev 00 March 15 2016 49 ANGLE RIGHT HYDRAULIC 3 PLUG SYSTEM...
Page 51: ...Lit No 48163 Rev 00 March 15 2016 51 ANGLE LEFT HYDRAULIC 3 PLUG SYSTEM...
Page 60: ...Lit No 48163 Rev 00 March 15 2016 60 2 PLUG SYSTEM HYDRAULIC SCHEMATIC...
Page 62: ...Lit No 48163 Rev 00 March 15 2016 62 RAISE HYDRAULIC 2 PLUG SYSTEM...
Page 64: ...Lit No 48163 Rev 00 March 15 2016 64 LOWER FLOAT HYDRAULIC 2 PLUG SYSTEM...
Page 66: ...Lit No 48163 Rev 00 March 15 2016 66 ANGLE RIGHT HYDRAULIC 2 PLUG SYSTEM...
Page 68: ...Lit No 48163 Rev 00 March 15 2016 68 ANGLE LEFT HYDRAULIC 2 PLUG SYSTEM...
Page 72: ...Lit No 48163 Rev 00 March 15 2016 72 Hydraulic Pump Repairs...
Page 78: ...Lit No 48163 Rev 00 March 15 2016 78 Troubleshooting...
Page 103: ......