Lit. No. 48163, Rev. 00
March 15, 2016
90
TROUBLESHOOTING
Off-Truck Testing
1. Remove the hydraulic unit covers.
2. Remove the short red cable from the motor relay.
3. Unplug the snowplow connectors from Ports
A and B of the Plow Module.
4. Connect the diagnostic harness connectors
A and B to the matching ports on the Plow
Module (A to A and B to B).
5. Plug the connectors removed from the Plow
Module into the matching connectors on the
diagnostic harness (A to A and B to B).
6. Connect the snowplow control into the 4-position
control connector on the diagnostic harness.
7. Connect a 12V power source to the snowplow
battery cable (POSITIVE [+] 12V to the red wire
and NEGATIVE [–] to the black wire). Turn ON
the power source.
8. Turn the snowplow control ON and perform a
Solenoid Coil Activation Test (SCAT). See the
table for solenoid numbers and functions.
NOTE: The green LED on the diagnostic
harness will illuminate when the motor relay
function is activated. This light only tests the
Plow Module's motor relay output.
29290-1
Diagnostic
Harness
4-Position
Control
Connector
Plow Module (on hydraulic unit)
LED
9. After completing the SCAT test, turn the snowplow
control OFF and disconnect the power source.
10. Perform any required repairs and re-test as
needed. Always disconnect the snowplow and
vehicle battery cables before removing the
diagnostic harness.
11. Reconnect the short red cable assembly to the
motor relay.
Solenoid Coil Activation Test (SCAT)
Control Function
Solenoid Coil(s) Activated
Raise
S3, Motor Relay
Lower
S1
Angle Right
S2, Motor Relay
Angle Left
S2, S3, Motor Relay
SOLENOID COIL ACTIVATION TEST (SCAT), continued
Summary of Contents for Midweight Series
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Page 35: ...Lit No 48163 Rev 00 March 15 2016 35 Electrical Hydraulic Schematics...
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Page 43: ...Lit No 48163 Rev 00 March 15 2016 43 3 PLUG SYSTEM HYDRAULIC SCHEMATIC...
Page 45: ...Lit No 48163 Rev 00 March 15 2016 45 RAISE HYDRAULIC 3 PLUG SYSTEM...
Page 47: ...Lit No 48163 Rev 00 March 15 2016 47 LOWER FLOAT HYDRAULIC 3 PLUG SYSTEM...
Page 49: ...Lit No 48163 Rev 00 March 15 2016 49 ANGLE RIGHT HYDRAULIC 3 PLUG SYSTEM...
Page 51: ...Lit No 48163 Rev 00 March 15 2016 51 ANGLE LEFT HYDRAULIC 3 PLUG SYSTEM...
Page 60: ...Lit No 48163 Rev 00 March 15 2016 60 2 PLUG SYSTEM HYDRAULIC SCHEMATIC...
Page 62: ...Lit No 48163 Rev 00 March 15 2016 62 RAISE HYDRAULIC 2 PLUG SYSTEM...
Page 64: ...Lit No 48163 Rev 00 March 15 2016 64 LOWER FLOAT HYDRAULIC 2 PLUG SYSTEM...
Page 66: ...Lit No 48163 Rev 00 March 15 2016 66 ANGLE RIGHT HYDRAULIC 2 PLUG SYSTEM...
Page 68: ...Lit No 48163 Rev 00 March 15 2016 68 ANGLE LEFT HYDRAULIC 2 PLUG SYSTEM...
Page 72: ...Lit No 48163 Rev 00 March 15 2016 72 Hydraulic Pump Repairs...
Page 78: ...Lit No 48163 Rev 00 March 15 2016 78 Troubleshooting...
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