Lit. No. 48163, Rev. 00
March 15, 2016
75
HYDRAULIC PUMP REPAIRS
HYDRAULIC UNIT ASSEMBLY
POSITIVE (+) Battery Cable
from motor relay
(Black w/Red Stripe or Red)
50–60 in-lb
Manifold
Shaft Seal
Pump Outlet
O-Ring
Pump
Existing 5/16" x 2-1/2" Cap Screws with
1/4" Flat Washers or 5/16"-18 x 2-1/4" Cap Screws
without Flat Washers (150–160 in-lb)
Ground Cable (Black)
and Black/Orange Wire
or Orange/Black Wire
(50–60 in-lb)
Reservoir
O-Ring
on Manifold
Inlet Fitting O-Ring
Inlet Fitting
Suction
Filter
Reservoir
Existing #10 x 3/8" Screws
and #10 Lock Washers or
#10 x 5/16" Screws without
Lock Washers (30–35 in-lb)
Drain Plug
Retainer Clip
Motor Cap Screws
55–65 in-lb
Suction
Filter
Return
Screen
Cap
Screw
Retainer
Clip
Inlet
Fitting
Filter & Pickup Tube Orientation
Early Motor with Frame Ground
1/4" x 6-1/4" Cap Screws (55–65 in-lb)
Motor Frame Hole
5/16" SS External
Tooth Lock Washer
Ground Cable
Black/Orange
Wire
5/16" x 1/2" Stainless Steel
Cap Screw (175–185 in-lb)
POSITIVE (+) Battery
Cable (from motor relay)
50–60 in-lb
Alignment
Ring
Counter-Bore
O-Ring
Pump Alignment Ring
Adapted from Pump Shaft Seal Repair Kit Service Literature (Lit. No. 28855, Rev. 01).
Summary of Contents for Midweight Series
Page 2: ......
Page 34: ...Lit No 48163 Rev 00 March 15 2016 34 This page intentionally left blank...
Page 35: ...Lit No 48163 Rev 00 March 15 2016 35 Electrical Hydraulic Schematics...
Page 36: ...Lit No 48163 Rev 00 March 15 2016 36 This page intentionally left blank...
Page 43: ...Lit No 48163 Rev 00 March 15 2016 43 3 PLUG SYSTEM HYDRAULIC SCHEMATIC...
Page 45: ...Lit No 48163 Rev 00 March 15 2016 45 RAISE HYDRAULIC 3 PLUG SYSTEM...
Page 47: ...Lit No 48163 Rev 00 March 15 2016 47 LOWER FLOAT HYDRAULIC 3 PLUG SYSTEM...
Page 49: ...Lit No 48163 Rev 00 March 15 2016 49 ANGLE RIGHT HYDRAULIC 3 PLUG SYSTEM...
Page 51: ...Lit No 48163 Rev 00 March 15 2016 51 ANGLE LEFT HYDRAULIC 3 PLUG SYSTEM...
Page 60: ...Lit No 48163 Rev 00 March 15 2016 60 2 PLUG SYSTEM HYDRAULIC SCHEMATIC...
Page 62: ...Lit No 48163 Rev 00 March 15 2016 62 RAISE HYDRAULIC 2 PLUG SYSTEM...
Page 64: ...Lit No 48163 Rev 00 March 15 2016 64 LOWER FLOAT HYDRAULIC 2 PLUG SYSTEM...
Page 66: ...Lit No 48163 Rev 00 March 15 2016 66 ANGLE RIGHT HYDRAULIC 2 PLUG SYSTEM...
Page 68: ...Lit No 48163 Rev 00 March 15 2016 68 ANGLE LEFT HYDRAULIC 2 PLUG SYSTEM...
Page 72: ...Lit No 48163 Rev 00 March 15 2016 72 Hydraulic Pump Repairs...
Page 78: ...Lit No 48163 Rev 00 March 15 2016 78 Troubleshooting...
Page 103: ......