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Part # 

Stock # 

Description 

Qty 

Part # 

Stock # 

Description 

Qty 

56877-E-001  CYLINDER HEAD GASKET 

54 

56682-E-054 

SEAL GUIDE 

56682-E-002  CYLINDER HEAD COVER 

55 

56682-E-055 

VALVE TAPPET 

56682-E-003  HEAD COVER GASKET 

56 

56682-E-056 

VALVE LIFTER 

56682-E-004  BREATHER TUBE 

57 

56682-E-057 

STOPPER PLATE 

56682-E-005  HEAD COVER BOLT 

58 

56682-E-058 

VALVE ADJUSTING BOLT 

56682-E-006  STUD 

59 

56682-E-059 

ROCKER, VALVE 

56682-E-007  STUD 

60 

56682-E-060 

VALVE ADJUSTING NUT 

56682-E-008  PIN 

61 

56682-E-061 

VALVE LOCK NUT 

56682-E-009  CYLINDER HEAD BOLT 

62 

56682-E-062 

VALVE SPRING 

10 

56877-E-010  SPARK PLUG 

 

63 

56682-E-063 

VALVE SPRING 
RETAINER 

11 

56877-E-011  CYLINDER HEAD 

64 

56682-E-064 

RECOIL STARTER 

12 

56682-E-012 

EXHAUST OUTLET 
GASKET 

 

65 

56682-E-065 

BOLT 

13 

56682-E-013  NUT 

66 

56682-E-066 

SHROUD 

14 

56682-E-014  EXHAUST PIPE 

 

67 

56682-E-067 

CYLINDER BODY 
SHROUD 

15 

56877-E-015  CRANKCASE 

68 

56682-E-068 

BOLT 

16 

56682-E-016  OIL SEAL 

69 

56682-E-069 

BOLT 

17 

56682-E-017  OIL SENSOR 

 

70 

56877-E-070 

CARBURETOR 
ASSEMBLY 

18 

56682-E-018  BEARING 

71 

56682-E-071 

AIR CLEANER GASKET 

19 

56682-E-019  RUBBER PLUG 

72 

56682-E-072 

CARBURETOR GASKET 

20 

56682-E-020  OIL PROTECTOR 

73 

56682-E-073 

INSULATOR PLATE 

21 

56682-E-021  BOLT 

74 

56682-E-074 

INLET GASKET 

22 

56682-E-022  FLAT WASHER 

75 

56682-E-075 

CLIP 

23 

56682-E-023  DRAIN PLUG 

76 

56682-E-076 

FUEL TUBE 

24 

56682-E-024  CLIP 

77 

56682-E-077 

COLLAR 

25 

56682-E-025  GOVERNOR ARM 

78 

56682-E-078 

BREATHER SLEEVE 

26 

56682-E-026  OIL SEAL 

79 

56682-E-079 

CHOKE 

27 

56682-E-027  PIN 

80 

56682-E-080 

CHECK VALVE 

28 

56682-E-028  FLAT WASHER 

81 

56682-E-081 

AIR CLEANER 

29 

56682-E-029  BOLT 

81A 

56682-E-081A 

CLEANER ELEMENT 

30 

56682-E-030  CRANKCASE COVER 

82 

56682-E-082 

NUT 

31 

56682-E-031  CRANKCASE GASKET 

83 

56682-E-083 

FLYWHEEL NUT 

32 

56682-E-032  BEARING 

84 

56682-E-084 

STARTER PULLEY 

33 

56682-E-033  OIL DIPSTICK 

85 

56682-E-085 

PLASTIC FAN 

34 

56682-E-034  PIN 

86 

56877-E-086 

FLYWHEEL 

35 

56682-E-035  BOLT 

87 

56682-E-087 

BOLT 

36 

56877-E-036  BEARING 

88 

56877-E-088 

IGNITION COIL 

37 

56682-E-037  GOVERNOR GEAR 

89 

56682-E-089 

BOLT 

38 

56682-E-038  OIL SEAL 

90 

56682-E-090 

CHARGE COIL CLAMP 

39 

56877-E-039  CRANKSHAFT 

91 

56682-E-091 

BOLT 

40 

56877-E-040  BALANCING SHAFT 

92 

56682-E-092 

CHARGE COIL 

41 

56877-E-041  OIL RING SET 

93 

56682-E-093 

BOLT 

42 

56682-E-042  PISTON PIN CLIP 

94 

56682-E-094 

THROTTLE CONTROL 

43 

56877-E-043  PISTON 

95 

56682-E-095 

RETURNING SPRING 

44 

56682-E-044  PISTON PIN 

96 

56682-E-096 

GOVERNEOR ROD 

45 

56877-E-045  CONNECTING ROD 

97 

56877-E-097 

GOVERNOR SPRING 

46 

56877-E-046  THE FIRST RING 

98 

56682-E-098 

GOVERNOR SUPPORT 

47 

56877-E-047  THE SECOND RING 

99 

56682-E-099 

NUT 

48 

56877-E-048  CAMSHAFT 

100 

56682-E-100 

SUPPORT BOLT 

49 

56877-E-049  EXHAUST VALVE 

101 

56682-E-101 

COLLAR 

50 

56877-E-050  INTAKE VALVE 

102 

56682-E-102 

STARTING MOTOR 

51 

56682-E-051  VALVE SPRING SEAT 

103 

56682-E-103 

BOLT 

52 

56682-E-052 

EXHAUST VALVE 
RETAINER 

 

104 

56682-E-104 

STARTING RELAY 

53 

56682-E-053  VALVE CAP 

105 

56682-E-105 

BOLT 

32 

Summary of Contents for 56877

Page 1: ...S 9000 Surge Watt Output 7000 Rated Watt Output Powerful Enough to Run Essential Appliances During Power Outages 120 and 240 Volt AC Outputs Low Oil Automatic Shutoff Circuit Breaker for Overload Prot...

Page 2: ...location of Serial Number Record generator information in the spaces provided below DATE OF PURCHASE ______________________________________________ PURCHASED FROM _____________________________________...

Page 3: ...ttery 14 STARTING THE GENERATOR 15 SUBSEQUENT STARTING OF THE GENERATOR 17 Step 1 Check the Oil 17 Step 2 Check the Gas Level 17 Step 3 Ground the Generator 18 USING THE GENERATOR 19 AC Usage 19 DC Us...

Page 4: ...s to bring attention to potential safety concerns generator damage as well as helpful operating and servicing information Please read all the information carefully to avoid injury and machine damage Q...

Page 5: ...safety information about hazards that can result in personal injury A signal word DANGER WARNING or CAUTION is used with the alert symbol to indicate the likelihood and the potential severity of injur...

Page 6: ...ry backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning WARNING The...

Page 7: ...children or non qualified persons to operate WARNING This generator produces heat when running Temperatures near exhaust can exceed 150 F 65 C Do not touch hot surfaces Pay attention to warning labels...

Page 8: ...s are better suited for providing backup power to the home Even a properly connected portable generator can become overloaded This may result in overheating or stressing the generator components possi...

Page 9: ...ollowing items are included with your generator If there are any damaged or missing items please call 800 232 1195 M F 8 5 CST for customer service Generator L14 30 Plug for Connecting 240Volt Electri...

Page 10: ...ical devices that run 120 and or 240 Volt 60 Hz single phase AC current 7 12V Cigarette lighter Style DC Receptacle 8 Circuit Reset Buttons Reset buttons that protect the generator from electrical ove...

Page 11: ...NING This generator is heavy Some assembly procedures may require lifting equipment or two people Attach Feet To attach the feet to the generator perform the following steps 1 Find a wood block or sim...

Page 12: ...for the other handle At this point gently remove the two wheels from underneath the generator Figure 2 handle assembly Attach Wheels To attach the wheels to the generator perform the following steps...

Page 13: ...At this point the generator assembly is complete Gently remove the generator from the wood block Figure 3 supporting the generator Only this side toward Axle Figure 4 wheel installation 10...

Page 14: ...vice classifications SJ SL or SM Synthetic oils may be used Use the SAE viscosity grade of oil from the following chart that matches the starting temperature anticipated before the next oil changes Fi...

Page 15: ...leaded gasoline with a minimum 87 octane rating Do not use gasoline which contains Methanol Do not mix oil with gasoline To add gasoline follow these steps 1 Make sure the generator is on a level surf...

Page 16: ...le grounding wire is a No 12 AWG American Wire Gauge stranded copper wire This grounding wire should be connected at the other end to a copper or brass grounding rod that is driven into the earth Wire...

Page 17: ...battery acid is swallowed drink a large amount of water or milk Then drink milk of magnesia or vegetable oil Call a doctor immediately The generator comes with the battery disconnected for safety To u...

Page 18: ...ome ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You may h...

Page 19: ...llow the generator to run for several minutes before attempting to connect any electrical devices Manual Start To start your generator using the manual start function perform the following steps 1 No...

Page 20: ...ow oil shutoff to protect it from damage The oil level in the engine should be checked before each use to ensure that the engine crankcase contains sufficient lubricant To check or add oil follow thes...

Page 21: ...g Empty fuel tank before storing or transporting the generator Before transporting turn fuel valve to off and disconnect spark plug cap IMPORTANT Use only UNLEADED gasoline with an octane rating of 87...

Page 22: ...gh the overall rated wattage of the machine is 7000 Watts it is not recommended that you attempt to draw more than 2400 Watts 20 A from any ONE of the 120 Volt receptacles The rated wattage correspond...

Page 23: ...window air conditioner 1200 1800 saw miter 1200 1200 microwave 1000 0 well water pump 1000 1000 reciprocating saw 960 1040 sump pump 800 1200 refrigerator freezer 800 1200 furnace blower 800 1300 comp...

Page 24: ...not connect 50Hz or 3 phase loads to the generator Figure 15 AC Receptacles available on the generator CIRCUIT RESET BUTTONS The circuit reset buttons help to prevent the generator from electrical ove...

Page 25: ...Lengths by Power Requirement DC Usage This Generator is equipped with a cigarette lighter style 12V DC receptacle The maximum draw for this DC outlet is 8 3 Amps The 12V DC receptacle is not intended...

Page 26: ...itch to the OFF position 3 Turn the fuel valve to the OFF horizontal position WARNING Allow the generator to cool for several minutes before touching areas that become hot during use CAUTION Allowing...

Page 27: ...clean with a bucket of water or a hose Water can get inside the working parts of the generator and cause a short circuit or corrosion Always try to use the generator in a cool dry place If the generat...

Page 28: ...19 Allow all the oil to drain from the engine 3 Reinstall the oil drain plug and tighten with a 10 mm hex wrench To fill the crankcase with oil follow these steps 1 Make sure the generator is on a le...

Page 29: ...to dry 5 Reinstall the sponge like elements in the air cleaner casing and reinstall the cover Figure 21 Removing the air cleaner casing Fuel Filter Cup Cleaning The fuel filter cup is a small well un...

Page 30: ...tacts spark plug hole Reinstall the spark plug cap PLUG WRENCH PLUG CAP 0 7 0 8 mm 0 028 0 031 in Figure 23 Removing the spark plug Figure 24 Measuring the spark plug gap NGK BP7ES Draining the Fuel T...

Page 31: ...amount of air in the tank and helps reduce deterioration of fuel Run the engine for 2 3 minutes allowing stabilized fuel mixture to circulate through the carburetor When transporting or storing the ge...

Page 32: ...Frequency 60 Hz Phase Single Dimensions in without wheel kit length 27 4 width 21 8 height 21 5 Weight 210 lbs Engine Engine type 4 stroke OHV single cylinder with forced air cooling system Ignition...

Page 33: ...but there is no electrical output Circuit reset button is off Wait for 2 minutes and push the circuit reset button to the ON position Bad connecting wires cables If you are using an extension cord tr...

Page 34: ...ENGINE EXPLODED VIEW AND PARTS LIST 31...

Page 35: ...25 56682 E 025 GOVERNOR ARM 1 78 56682 E 078 BREATHER SLEEVE 1 26 56682 E 026 OIL SEAL 1 79 56682 E 079 CHOKE 1 27 56682 E 027 PIN 1 80 56682 E 080 CHECK VALVE 1 28 56682 E 028 FLAT WASHER 1 81 56682...

Page 36: ...GENERATOR EXPLODED VIEW AND PARTS LIST 33...

Page 37: ...77 G 024 FRAME 1 76 56877 G 076 BOLT 2 25 56877 G 025 CLAMP BOLT 2 77 56877 G 077 MOTOR END COVER 1 26 56877 G 026 BATTERY CLAMP 1 78 56877 G 078 BOLT 2 27 56877 G 027 NUT 2 79 56877 G 079 STATOR ROTO...

Page 38: ...WIRING DIAGRAM 35...

Page 39: ...ts are not made for high altitude use High Altitude Kit Installation Instructions 1 Turn off the engine 2 Close the fuel valve 3 Place a bowl under the fuel cup to catch any spilled fuel 4 Unthread th...

Page 40: ...NOTES 37...

Page 41: ...e Customer Service Number 800 232 1195 and you will be informed of the nearest authorized service center We will prearrange the repair with the center WARRANTY COVERAGE This warranty is conveyed to th...

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