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Part #

 

Stock # 

Description 

Qty 

Part #

Stock # 

Description 

Qty 

56877-G-001 

BOLT 

53 

56877-G-053 

120/240V RECEPTACLE 

56877-G-002 

BOLT 

54 

56877-G-054 

12V DC RECEPTACLE 

56877-G-003 

MUFFLER CUSHION 

55 

56877-G-055 

120V RECEPTACLE (30A) 

56877-G-004 

MUFFLER INNER 
COVER 

 

56 

56877-G-056 

HOURMETER 

56877-G-005 

BOLT 

57 

56877-G-057 

PANEL REAR CASE 

56877-G-006 

MUFFLER SIDE COVER 

58 

56877-G-058 

ENGINE SWITCH 

56877-G-007 

MUFFLER ASSEMBLY 

 

59 

56877-G-059 

CONTROL PANEL 
ASSEMBLY 

56877-G-008 

MUFFLER GUARD 

60 

56877-G-060 

NUT 

56877-G-009 

BOLT 

61 

56877-G-061 

WASHER 

10 

56877-G-010 

BOLT 

62 

56877-G-062 

RIGHT COVER STOPPER 

11 

56877-G-011 

EXHAUST GASKET 

63 

56877-G-063 

TERMINAL 

12 

56877-G-012 

MUFFLER BRACKET 

64 

56877-G-064 

CARBON BRUSH 

13 

56877-G-013 

FUEL TANK 

65 

56877-G-065 

BOLT 

14 

56877-G-014 

FUEL FILTER 

66 

56877-G-066 

BOLT 

15 

56877-G-015 

FUEL TANK CAP 

67 

56877-G-067 

GENERATOR HOUSING 

16 

56877-G-016 

RUBBER SLEEVE 

68 

56877-G-068 

BOLT 

17 

56877-G-017 

BUSH 

69 

56877-G-069 

BOLT 

18 

56877-G-018 

WASHER 

70 

56877-G-070 

WASHER 

19 

56877-G-019 

BOLT 

71 

56877-G-071 

BOLT 

20 

56877-G-020 

FUEL GAUGE 

72 

56877-G-072 

BOLT 

21 

56877-G-021 

SCREW 

73 

56877-G-073 

VOLTAGE REGULATOR 

22 

P54392 

FUEL COCK ASSEMBLY 

74 

56877-G-074 

BOLT 

23 

56877-G-023 

RUBBER JACKET 

75 

56877-G-075 

CABLE TIE 

24 

56877-G-024 

FRAME 

76 

56877-G-076 

BOLT 

25 

56877-G-025 

CLAMP BOLT 

77 

56877-G-077 

MOTOR END COVER 

26 

56877-G-026 

BATTERY CLAMP 

78 

56877-G-078 

BOLT 

27 

56877-G-027 

NUT 

 

79 

56877-G-079 

STATOR & ROTOR 
ASSEMBLY 

28 

56682-G-028 

BATTERY 

  

56877-G-079A 

STATOR   

29 

56877-G-029 

POSITIVE CABLE 

  

56877-G-079B 

ROTOR 

30 

56877-G-030 

BOLT 

80 

56877-G-080 

MOTOR SHROUD 

31 

56877-G-031 

NEGATIVE CABLE 

81 

56877-G-081 

BOLT 

32 

56877-G-032 

NUT 

82 

56877-G-082 

HANDLE GRIP 

33 

56877-G-033 

FRAME CUSHION 

83 

56877-G-083 

HANDLE 

34 

56877-G-034 

NUT 

84 

56877-G-084 

BOLT 

35 

56877-G-035 

FRAME REAR CUSHION 

85 

56877-G-085 

NUT 

36 

56877-G-036 

RUBBER FOOT 

86 

56877-G-086 

HANDLE SEAT 

37 

56877-G-037 

WASHER 

87 

56877-G-087 

NUT 

38 

56877-G-038 

FRONT FOOT 

88 

56877-G-088 

WASHER 

39 

56877-G-039 

BOLT 

89 

56877-G-089 

WHEEL 

40 

56877-G-040 

NUT 

90 

56877-G-090 

WASHER 

41 

56877-G-041 

AIR CLEANER SUPPORT 

91 

56877-G-091 

WHEEL AXLE 

42 

56877-G-042 

BOLT 

92 

56877-G-092 

NUT 

43 

56877-G-043 

BOLT 

93 

56877-G-093 

CHAIN 

44 

56877-G-044 

CROSSPIECE 

94 

56877-G-094 

CLIP 

45 

56877-G-045 

TANK RUBBER 

95 

56877-G-095 

ONE WAY VALVE 

46 

56877-G-046 

BOLT 

96 

56877-G-096 

CLAMP 

47 

56877-G-047 

POWER INDICATOR 

 

97 

56877-G-097 

FUEL STEAM RUBBER 
HOSE 

48 

56877-G-048 

120V DUPLEX 
RECEPTACLE 

 

98 

56877-G-098 

CLAMP 

49 

56877-G-049 

CIRCUIT BREAKER 

99 

56877-G-099 

BOLT 

50 

56877-G-050 

GROUNDING 
TERMINAL 

 

100 

56877-G-100 

RUBBER FLAT GASKET 

51 

56877-G-051 

CONTROL PANEL 

101 

56877-G-101 

CLIP 

52 

56877-G-052 

RECTIFIER 

102 

56877-G-102 

COVER 

 

34 

Summary of Contents for 56877

Page 1: ...S 9000 Surge Watt Output 7000 Rated Watt Output Powerful Enough to Run Essential Appliances During Power Outages 120 and 240 Volt AC Outputs Low Oil Automatic Shutoff Circuit Breaker for Overload Prot...

Page 2: ...location of Serial Number Record generator information in the spaces provided below DATE OF PURCHASE ______________________________________________ PURCHASED FROM _____________________________________...

Page 3: ...ttery 14 STARTING THE GENERATOR 15 SUBSEQUENT STARTING OF THE GENERATOR 17 Step 1 Check the Oil 17 Step 2 Check the Gas Level 17 Step 3 Ground the Generator 18 USING THE GENERATOR 19 AC Usage 19 DC Us...

Page 4: ...s to bring attention to potential safety concerns generator damage as well as helpful operating and servicing information Please read all the information carefully to avoid injury and machine damage Q...

Page 5: ...safety information about hazards that can result in personal injury A signal word DANGER WARNING or CAUTION is used with the alert symbol to indicate the likelihood and the potential severity of injur...

Page 6: ...ry backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning WARNING The...

Page 7: ...children or non qualified persons to operate WARNING This generator produces heat when running Temperatures near exhaust can exceed 150 F 65 C Do not touch hot surfaces Pay attention to warning labels...

Page 8: ...s are better suited for providing backup power to the home Even a properly connected portable generator can become overloaded This may result in overheating or stressing the generator components possi...

Page 9: ...ollowing items are included with your generator If there are any damaged or missing items please call 800 232 1195 M F 8 5 CST for customer service Generator L14 30 Plug for Connecting 240Volt Electri...

Page 10: ...ical devices that run 120 and or 240 Volt 60 Hz single phase AC current 7 12V Cigarette lighter Style DC Receptacle 8 Circuit Reset Buttons Reset buttons that protect the generator from electrical ove...

Page 11: ...NING This generator is heavy Some assembly procedures may require lifting equipment or two people Attach Feet To attach the feet to the generator perform the following steps 1 Find a wood block or sim...

Page 12: ...for the other handle At this point gently remove the two wheels from underneath the generator Figure 2 handle assembly Attach Wheels To attach the wheels to the generator perform the following steps...

Page 13: ...At this point the generator assembly is complete Gently remove the generator from the wood block Figure 3 supporting the generator Only this side toward Axle Figure 4 wheel installation 10...

Page 14: ...vice classifications SJ SL or SM Synthetic oils may be used Use the SAE viscosity grade of oil from the following chart that matches the starting temperature anticipated before the next oil changes Fi...

Page 15: ...leaded gasoline with a minimum 87 octane rating Do not use gasoline which contains Methanol Do not mix oil with gasoline To add gasoline follow these steps 1 Make sure the generator is on a level surf...

Page 16: ...le grounding wire is a No 12 AWG American Wire Gauge stranded copper wire This grounding wire should be connected at the other end to a copper or brass grounding rod that is driven into the earth Wire...

Page 17: ...battery acid is swallowed drink a large amount of water or milk Then drink milk of magnesia or vegetable oil Call a doctor immediately The generator comes with the battery disconnected for safety To u...

Page 18: ...ome ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You may h...

Page 19: ...llow the generator to run for several minutes before attempting to connect any electrical devices Manual Start To start your generator using the manual start function perform the following steps 1 No...

Page 20: ...ow oil shutoff to protect it from damage The oil level in the engine should be checked before each use to ensure that the engine crankcase contains sufficient lubricant To check or add oil follow thes...

Page 21: ...g Empty fuel tank before storing or transporting the generator Before transporting turn fuel valve to off and disconnect spark plug cap IMPORTANT Use only UNLEADED gasoline with an octane rating of 87...

Page 22: ...gh the overall rated wattage of the machine is 7000 Watts it is not recommended that you attempt to draw more than 2400 Watts 20 A from any ONE of the 120 Volt receptacles The rated wattage correspond...

Page 23: ...window air conditioner 1200 1800 saw miter 1200 1200 microwave 1000 0 well water pump 1000 1000 reciprocating saw 960 1040 sump pump 800 1200 refrigerator freezer 800 1200 furnace blower 800 1300 comp...

Page 24: ...not connect 50Hz or 3 phase loads to the generator Figure 15 AC Receptacles available on the generator CIRCUIT RESET BUTTONS The circuit reset buttons help to prevent the generator from electrical ove...

Page 25: ...Lengths by Power Requirement DC Usage This Generator is equipped with a cigarette lighter style 12V DC receptacle The maximum draw for this DC outlet is 8 3 Amps The 12V DC receptacle is not intended...

Page 26: ...itch to the OFF position 3 Turn the fuel valve to the OFF horizontal position WARNING Allow the generator to cool for several minutes before touching areas that become hot during use CAUTION Allowing...

Page 27: ...clean with a bucket of water or a hose Water can get inside the working parts of the generator and cause a short circuit or corrosion Always try to use the generator in a cool dry place If the generat...

Page 28: ...19 Allow all the oil to drain from the engine 3 Reinstall the oil drain plug and tighten with a 10 mm hex wrench To fill the crankcase with oil follow these steps 1 Make sure the generator is on a le...

Page 29: ...to dry 5 Reinstall the sponge like elements in the air cleaner casing and reinstall the cover Figure 21 Removing the air cleaner casing Fuel Filter Cup Cleaning The fuel filter cup is a small well un...

Page 30: ...tacts spark plug hole Reinstall the spark plug cap PLUG WRENCH PLUG CAP 0 7 0 8 mm 0 028 0 031 in Figure 23 Removing the spark plug Figure 24 Measuring the spark plug gap NGK BP7ES Draining the Fuel T...

Page 31: ...amount of air in the tank and helps reduce deterioration of fuel Run the engine for 2 3 minutes allowing stabilized fuel mixture to circulate through the carburetor When transporting or storing the ge...

Page 32: ...Frequency 60 Hz Phase Single Dimensions in without wheel kit length 27 4 width 21 8 height 21 5 Weight 210 lbs Engine Engine type 4 stroke OHV single cylinder with forced air cooling system Ignition...

Page 33: ...but there is no electrical output Circuit reset button is off Wait for 2 minutes and push the circuit reset button to the ON position Bad connecting wires cables If you are using an extension cord tr...

Page 34: ...ENGINE EXPLODED VIEW AND PARTS LIST 31...

Page 35: ...25 56682 E 025 GOVERNOR ARM 1 78 56682 E 078 BREATHER SLEEVE 1 26 56682 E 026 OIL SEAL 1 79 56682 E 079 CHOKE 1 27 56682 E 027 PIN 1 80 56682 E 080 CHECK VALVE 1 28 56682 E 028 FLAT WASHER 1 81 56682...

Page 36: ...GENERATOR EXPLODED VIEW AND PARTS LIST 33...

Page 37: ...77 G 024 FRAME 1 76 56877 G 076 BOLT 2 25 56877 G 025 CLAMP BOLT 2 77 56877 G 077 MOTOR END COVER 1 26 56877 G 026 BATTERY CLAMP 1 78 56877 G 078 BOLT 2 27 56877 G 027 NUT 2 79 56877 G 079 STATOR ROTO...

Page 38: ...WIRING DIAGRAM 35...

Page 39: ...ts are not made for high altitude use High Altitude Kit Installation Instructions 1 Turn off the engine 2 Close the fuel valve 3 Place a bowl under the fuel cup to catch any spilled fuel 4 Unthread th...

Page 40: ...NOTES 37...

Page 41: ...e Customer Service Number 800 232 1195 and you will be informed of the nearest authorized service center We will prearrange the repair with the center WARRANTY COVERAGE This warranty is conveyed to th...

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