Welcraft 232 Coastal Owner'S Manual Download

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232/252 Coastal

OWNER’S MANUAL

Wellcraft Marine Corp.
1651 Whitfield Ave.
Sarasota, FL 34243

Summary of Contents for 232 Coastal

Page 1: ...232 252 Coastal OWNER S MANUAL Wellcraft Marine Corp 1651 Whitfield Ave Sarasota FL 34243...

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Page 3: ...are described in the Safety Information section of the manual Be sure to pay close attention to them The precautions in this manual can t and don t cover every boating situation If a specific method o...

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Page 5: ...n in this book are as seen from the stern looking toward the bow with starboard being to your right and port to your left A glossary of boating terms is included IMPORTANT NOTE Your boat uses internal...

Page 6: ...ent design and vendor equipment items at any time without notification BOAT MODEL HULL SERIAL PURCHASE DATE DELIVERY DATE IGNITION KEYS REGISTRATION WEIGHT DRAFT BEAM VERTICAL CLEARANCE DOOR KEYS ENGI...

Page 7: ...232 COASTAL SPECIFICATIONS 7...

Page 8: ...252 COASTAL SPECIFICATIONS 8...

Page 9: ...the following information Manufacturer Name Address Zip Code Identification Numbers Hull Identification Number Port Engine Serial Number Starboard Engine Serial Number Intended Design Category Ocean I...

Page 10: ...acturers and the suppliers of major components maintain their own manufacturer s warranty and service facilities It is important that you properly complete the warranty registration cards included wit...

Page 11: ...fy factory installed equipment or add new equipment Your dealer is qualified to make such modifications or additions without placing the safety or design integrity of your boat at risk and without inv...

Page 12: ...if your boat is 26 feet or more in length to affix one or more USCG Trash Dumping Restrictions placards to your boat The placard warns against the discharge of plastic and other forms of garbage withi...

Page 13: ...fail to submit a boating accident report A Boating Accident Report form is located near the back of this manual to assist you in reporting an accident If you need additional information regarding acc...

Page 14: ...erton Miner Twelve Volt Bible Plastic comb ISBN 0 915160 81 1 Seven Seas P O Box 30423 Raleigh NC 27617 United States Power Squadron Education If you are not an experienced boater we recommend that th...

Page 15: ...y only be transferred once Written inspection by a current Wellcraft dealer or an authorized Wellcraft representative must accompany Warranty Transfer Application form below The Warranty Transfer Appl...

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Page 17: ...ty Switch 2 4 Engine Power Tilt and Trim 2 5 Engine Stop Switch 2 6 Steering System 2 7 Control Systems Maintenance Chapter 3 FUEL SYSTEM 3 1 General 3 2 Engine Fuel Supply System 3 3 Fueling Instruct...

Page 18: ...pment 9 3 First Aid 9 4 Additional Safety Equipment 9 5 Safety Labels Capacity Labels Chapter 10 OPERATION 10 1 General 10 2 Rules of the Road 10 3 Pre Cruise Check 10 4 Operating Your Boat 10 5 Docki...

Page 19: ...e System Chapter 12 SEASONAL MAINTENANCE 12 1 Lay Up and Storage 11 1 Winterizing 11 2 Recommisioning Appendix A Schematics Wire Color Codes Appendix B Inspection Service Checklist Maintenance Log App...

Page 20: ...ods and can cause poor performance or permanent damage to the exposed components The type of growth and how quickly it occurs is relative to the water conditions in your boating area Water temperature...

Page 21: ...uses a small impeller made of synthetic rubber The impeller and water pump cannot run dry for more than e few seconds In most outboard motors some cooling water is diverted through ports below the en...

Page 22: ...sea level Consequently different propeller may be required 1 7 Engine Instrumentation The helm station is equipped with a set of engine instruments and or alarms These instruments allow the operator...

Page 23: ...if one of these systems begins to fail Refer to the engine owner s manual for information on the alarms installed with your engine Fuel Management Fuel management systems are standard equipment with...

Page 24: ...nto it This device prohibits the engine from being started while the shift lever is in any position other than the neutral position If the engine will not start slight movement of the shift lever may...

Page 25: ...ed to five different positions by activating the tilt lock lever located on the bottom side of the helm station When the lever is released it automatically locks the steering wheel at or close to that...

Page 26: ...nical nature of the fuel sender variations in reading during various speeds of operation may occur This system is merely a relative indication of the available fuel supply and not a calibrated instrum...

Page 27: ...hes are in the OFF position 2 Make sure the boat is securely moored 3 Make sure all passengers leave the boat 4 Estimate how much fuel is needed and avoid over filling 5 A special key to open the fuel...

Page 28: ...g the fuel filter elements The age of gasoline can affect engine performance Chemical changes occur as the gasoline ages that can cause deposits and varnish in the fuel Severely degraded fuel can dama...

Page 29: ...ning and it receives all the charging current from the engine The PORT battery is totally isolated In the BOTH position the two batteries are connected in parallel This has a number of implications Un...

Page 30: ...be moved to the BOTH position temporarily paralleling the batteries and allowing the engine whose battery is weak to be started Once the engine is running the switch can be moved out of the BOTH posi...

Page 31: ...hull at the transom The plug should be removed whenever the boat is hauled out of the water and installed just prior to launching It is important to check the drain plug regularly to make sure it is t...

Page 32: ...232 252 COASTAL Thru Hull Information DECK DRAIN SINK DRAIN BILGE PUMPOUT ANCHOR LOCKER DRAIN DECK DRAIN LIVEWELL DRAIN GARBOARD DRAIN 32...

Page 33: ...through an open window and damage upholstery and cabin equipment 6 2 Carbon Monoxide and Proper Ventilation A by product of combustion carbon monoxide CO is invisible tasteless odorless and is produce...

Page 34: ...rmation regarding the hazards and symptoms of carbon monoxide poisoning Periodically test the carbon monoxide alarm per the manufacturer s instructions Please refer to the carbon monoxide alarm manual...

Page 35: ...r rope locker and increase the life of the line The line should also be inspected for abrasions or signs of deterioration Replace the line if it shows any sign of damage or deterioration Make sure the...

Page 36: ...tion to store flush Other hatches require firm down pressure to secure the push to close latches Always make sure the hatches are secured with the latches and that the handles are in the flush positio...

Page 37: ...y be standard or optional Check with your dealer if you have any questions about how your boat is equipped In addition the locations of fills vents and other equipment may vary FUEL FILL DRY STORAGE D...

Page 38: ...y be standard or optional Check with your dealer if you have any questions about how your boat is equipped In addition the locations of fills vents and other equipment may vary FUEL FILL FISH BOX BILG...

Page 39: ...h is generated by the 12 volt vacuum pump to flush The toilet is connected to the pressurized fresh water system Please refer to the toilet manufacturer owner s manual for proper operation and mainten...

Page 40: ...an overhead opening hatch Additional lighting is provided by a 12V light in the headliner and or reading lights mounted on the forward rope locker bulkhead Refer to the Ventilation Systems chapter fo...

Page 41: ...n will help ensure that your boat is equipped with all of the necessary equipment The following is a list of the accessory equipment required on your boat by the U S Coast Guard Personal Flotation Dev...

Page 42: ...supplies are used replace them promptly Some common drugs and antiseptics may lose their strength or become unstable as they age Ask a medical professional about the supplies you should carry and the...

Page 43: ...232 COASTAL SAFETY LABELS 2601 1124 2601 1094 43...

Page 44: ...252 COASTAL SAFETY LABELS 2601 1124 2601 1094 44...

Page 45: ...232 252 COASTAL CAPACITY LABELS 45...

Page 46: ...traffic and weather conditions Remember it is the operator s responsibility to use good common sense and sound judgment in loading and operating the boat 10 2 Rules of the Road As in driving an autom...

Page 47: ...at high speeds when operating at night stay clear of all boats and use good common sense Always be ready to slow down or steer clear of other vessels even if you have the right of way Avoid bright li...

Page 48: ...information will tell authorities where to look and the type of boat to look for in the event you fail to arrive Check the amount of fuel on board Observe the rule of thirds one third of the fuel for...

Page 49: ...for damage and injury caused by your boat s wake Always observe no wake zones and be aware that your wake can endanger small vessels and their passengers Always be courteous and slow down to reduce yo...

Page 50: ...feel you have enough momentum to reach the dock Use reverse to slow the boat and pull the stern toward the dock as the boat approaches Use the engine s to stop the boat if it is still moving forward a...

Page 51: ...ring Anchoring Make sure the bitter end of the anchor line is attached to boat before dropping the anchor Bring the bow into the wind or current and put the engine in neutral When the vessel comes to...

Page 52: ...tress as long as his vessel is not endangered in the process If the boat should become disabled or if another craft that is disabled requires assistance great care must be taken The stress applied to...

Page 53: ...cessary If the injuries are serious call for help Refer to the Safety chapter for more information on first aid and requesting emergency medical assistance 10 12 Trash Disposal The discharge of plasti...

Page 54: ...installed to the tow vehicle frame Make sure the LIGHTS on the trailer function properly CHECK THE BRAKES On a level parking area roll forward and apply the brakes several times at increasing speeds...

Page 55: ...an excellent base coat for the bottom paint Even though the hull on your Wellcraft is built with a layer of blister resistant resin we recommend that additional protection from marine growth and pollu...

Page 56: ...hese conditions The stainless can normally be cleaned and protected by using a high quality boat or automotive wax or a commercial metal cleaner and protectant Anodized Aluminum Surfaces Anodized alum...

Page 57: ...y corrosive and will eventually penetrate and damage the surface of anodized or powder coated aluminum It is imperative that the boat and the aluminum are cleaned thoroughly at the completion of each...

Page 58: ...essure encountered while trailering and will be damaged Always remove and properly store the enclosure before trailering your boat Do not operate engines fuel consuming heaters or burners with the can...

Page 59: ...aration from the use of alcohol blended fuels 11 5 Drainage System It is essential that the following items be done periodically to maintain proper drainage of your boat Clean the cockpit drains with...

Page 60: ...he engine Lifting It is essential that care be used when lifting your boat Make sure the spreader bar at each sling is at least as long as the distance across the widest point of the boat that the sli...

Page 61: ...ouling portion of the bottom Remove as much marine growth as possible Lightly wax the exterior fiberglass components Remove all oxidation from the exterior hardware and apply a light film of moisture...

Page 62: ...e Make sure you follow the marine toilet manufacturer s winterizing instructions exactly Bilge Coat all metal components wire busses and connector plugs in the bilge with a protecting oil It is also i...

Page 63: ...all the drain plug in the hull Charge and install the batteries Check the engines for damage and follow the manufacturer s instructions for recommissioning Check the engine mounting bolts for the engi...

Page 64: ...Appendix A SCHEMATICS 232 COASTAL INSTRUMENT PANEL 64...

Page 65: ...Appendix A SCHEMATICS 232 COASTAL HELM SWITCH PANEL 65...

Page 66: ...Appendix A SCHEMATICS 232 COASTAL BREAKER BOX PANEL 66...

Page 67: ...Appendix A SCHEMATICS 232 COASTAL WIRING HARNESS 67...

Page 68: ...Appendix A SCHEMATICS 252 COASTAL INSTRUMENT PANEL 68...

Page 69: ...Appendix A SCHEMATICS 252 COASTAL HELM SWITCH PANEL 69...

Page 70: ...Appendix A SCHEMATICS 252 COASTAL BATTERY SWITCH PANEL 70...

Page 71: ...Appendix A SCHEMATICS 252 COASTAL WIRING HARNESS 71...

Page 72: ...ater Tank Sender 122 Red Battery Charger Port Battery Port Battery 123 Red Battery Charger Stbd House Battery Stbd House Battery 124 Red Battery Charger Gen Battery Gen Battery 125 126 Tan Alarm Port...

Page 73: ...wd Bilge Auto 26 Red Stereo Switched Power Feed Switched Power Feed 27 Red Yel Stereo Memory Memory 28 Tan Blk Extinguisher Halon System 29 DK Grn Bonds Fuel System 3 Pur Ignition 30 DK Blu Red Lights...

Page 74: ...ht Lights Mast Anchor Mast Anchor 68 Gry Lights Mast Nav Mast Nav 69 Orn Blk CO Detector Power Feed 7 Pnk Fuel Sender Tag Red for Port Green for Stbd 70 Red Head Systems Accessory Panel Power Feed 71...

Page 75: ...x All GROUND wires will be YELLOW They ll be identified by the circuit number with a G suffix All models designed after January 2001 will have this new color code and numbering system All POWER FEED w...

Page 76: ...Appendix A 232 COASTAL OVERHEAD LAYOUT 76...

Page 77: ...Appendix A 252 COASTAL OVERHEAD LAYOUT 77...

Page 78: ...Appendix A SCHEMATICS 232 COASTAL TRAILER SCHEMATIC 78...

Page 79: ...Appendix A SCHEMATICS 252 COASTAL TRAILER SCHEMATIC 79...

Page 80: ...Cable and Control Lubrication Steering Systems Linkage and Connection Inspection Lower Unit Torque Tab Adjustment Power Steering Service As Recommended by the Manufacturer Steering Adjustments Steerin...

Page 81: ...ru Hull Fitting Inspection Refrigerator Cleaning Clean Coolers Fish Boxes Stove Fuel System As Recommended by the Manufacturer Stove Maintenance As Required Microwave Cleaning Exterior Equipment As Re...

Page 82: ...ll and Re Apply Anti Fouling Paint Woodwork Composite Maintenance Clean Wood Trim As Needed Clean Star Board As Needed Clean Cockpit Tables Countertop As Needed Clean Plexiglass Components As Needed T...

Page 83: ...MAINTENANCE LOG 83...

Page 84: ...MAINTENANCE LOG 84...

Page 85: ...ype H P No of Engines Fuel Capacity 4 Survival equipment Check as appropriate PFDS Flares Mirror Smoke Signals Flashlight Food Paddles Water Others Anchor Raft or Dinghy EPIRB 5 Radio Yes No Type 6 Au...

Page 86: ...Appendix D BOAT ACCIDENT REPORT 86...

Page 87: ...87...

Page 88: ...h a hook fitting at one end shaped to aid in extending one s reach from the side of the boat Bow The front end of a boat s hull Bow Line A line that leads forward from the bow of the boat Bow Rail Kne...

Page 89: ...When a boat fills with water and sinks Freeboard The height from the waterline to the lowest part of the deck Galley The kitchen of a boat Grab Rail Handhold fittings mounted on cabin tops or sides f...

Page 90: ...be mounted on the transom Also a term that refers to objects away from the center line or beyond the hull sides of a boat Pad Eye A deck fitting consisting of a metal eye permanently secured to the b...

Page 91: ...pack away neatly Stringer Longitudinal members fastened inside the hull for additional structural strength Strut Mounted to the hull which supports the propeller shaft in place Strut Bearing See cutla...

Page 92: ...chor used in typical anchoring situations Windlass A winch used to raise and lower the anchor Windward Toward the direction from which the wind is coming Yacht Basin A protected facility primarily for...

Page 93: ...Appendix F TROUBLESHOOTING GUIDE 93...

Page 94: ...TROUBLESHOOTING GUIDE 94...

Page 95: ...TROUBLESHOOTING GUIDE 95...

Page 96: ...TROUBLESHOOTING GUIDE 96...

Page 97: ...TROUBLESHOOTING GUIDE 97...

Page 98: ...www wellcraft com 2007 Wellcraft Marine Corp a subsidiary of Genmar Industries Inc 1651 Whitfield Avenue Sarasota FL 34243 WELLCRAFT is a registered trademark of Genmar Industries Inc...

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