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3.

Improper installation, operation, adjustment, alteration, 
service or maintenance can cause property damage, 
injury or death. Read the installation and operating 
instructions thoroughly before installing, operating or 
servicing this equipment. / Toute mauvaise pratique en 
matière d’installation, de fonctionnement, de réglage, de 

modification, d’entretien ou de maintenance peut causer des dommages 

matériels, des blessures ou la mort. Lisez la totalité des instructions 
d’installation et d’utilisation avant d’installer, d’utiliser ou d’entretenir cet 
équipement. / La indebida instalación, operación, ajuste, modificación, 
servicio o mantenimiento puede ocasionar daños a la propiedad, lesiones o 
muerte.  Lea detenidamente las instrucciones de instalacion y de operación 
antes de instalar, poner a funcionar o dar servicio a este equipo.

Surfaces and product may be hot! Wear protective 
equipment. /Les surfaces et le produit peuvent être 
chauds! Portez un équipement de protection.  / ¡Las 
superficies y el producto pueden estar calientes!  
Utilice equipo protector.

Stand clear of product discharge path 
when discharging hot product. / 
Écartez-vous du chemin de décharge 
d’un produit chaud. / Permanezca 
alejado de la ruta de descarga del 
producto al vaciar producto caliente.

Keep hands away from moving parts and pinch points. 
/ Gardez les mains loin des pièces mobiles et des 
points de pincement. / Mantenga las manos lejos de 
piezas movibles y puntos de presión muy localizada.

Remove electrical power prior to servicing. / Coupez 
l'alimentation électrique avant l'entretien. / Desconecte 
la energía eléctrica antes de darle servicio. 

Risk of electric shock. / Risque de choc électrique. / 
Riesgo de choque eléctrico.

Hot product and surfaces. / Produit et 
surfaces chaudes. / Producto y 
superficies calientes. 

Do not touch. /  Ne pas toucher. / No 
la toque 

Do not climb, sit or stand on equipment. / Il ne faut pas 
monter, s'asseoir ni se tenir debout sur l'équipement. / 
No subirse, ni sentarse ni pararse sobre el equipo. 

 

Pressurized device. /  Appareil sous pression. / 
Dispositivo de presión. 

Keep clear of pressure relief discharge. / Restez à 
l'écart de la soupape de sureté. / Permanezca alejado 
de la descarga de presión.

Do not lean on or place objects on lip. / Ne vous 
penchez pas sur oune placez pas des objets sur la 
lèvre. / No se apoye ni coloque objetos en el labio. 

 

Inspect unit daily for proper operation. / Inspectez 
l’unité tous les jours pour son bon fonctionnement. / 
Inspeccione diariamente el funcionamiento correcto de 
la unidad.

        WARNING / AVERTISSEMENT / ADVERTENCIA

!

Have a qualified service technician maintain your 
equipment. / Demandez à un technicien en entretien 
et en réparation qualifié d’effectuer l’entretien de votre 
équipement. / Haga que un técnico de servicio 
calificado mantenga su equipo

Floor may become slippery from product spillage. / 
Déversement de produit peut causer de plancher à 
être glissante. / Derrame de producto puede causar 
piso a ser resbaladizo. 

Do not fill kettle above recommended level marked on 
outside of kettle. / Ne remplissez pas la chaudière en 
excès du niveau recommandé marqué sur la 
chaudière. / No llene la marmita arriba del nivel 
recomendado marcado fuera de la marmita.

Unit must be anchored as per manual. / Unité doit être 
ancrée selon les directives du manuel. / Unidad debe 
estar fijado según el manual.

0

Ensure kettle is at room temperature and pressure 
gauge is showing zero or less prior to removing any 
fittings. / Assurez-vous que la chaudière est à 
température ambiante et que le manomètre est à zéro 
ou moins avant de retirer des accessoires. / 
Asegúrese de que la marmita esté a temperatura 
ambiente y el manómetro esté mostrando cero o 
menos antes de retirar cualquier accesorio. 

Keep appliance and area free and clear of 
combustibles. / Gardez l'appareil et son entourage 
libre de tous combustibles. / Mantenga el aparato y el 
área libres de combustibles.

Do not attempt to operate this appliance during a 
power failure. / N’essayez pas de faire fonctionner cet 
appareil lors d'une panne de courant. / No intente 
poner en marcha este aparato durante un fallo de 
suministro eléctrico.

SERVICING / ENTRETIEN / SERVICIO

Heavy / Lourd / Pesado 

Team or mechanical lift. / Équipe ou remontée  
mécanique. / Equipo o elevador mecánico.

Do not remove guards or operate without them. / Ne 
pas supprimer les gardes ou fonctionner sans eux. / 
No retire los guardias ni funcionar sin ellos. 

 

Summary of Contents for Cleveland MKEL-100-T

Page 1: ...odel Serial Installation Operation Maintenance Parts Service This manual is updated as new information and models are released Visit our website for the latest manual Electric Vertical Mixer Kettles P...

Page 2: ...onformer aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les servi...

Page 3: ...es proximit de cet appareil ou de tout autre appareil Ne pas pulv riser des a rosols dans le voisinage de cet appareil alors qu il est en fonctionnement Cet appareil ne doit pas tre utilis par des per...

Page 4: ...lief discharge Restez l cart de la soupape de suret Permanezca alejado de la descarga de presi n Do not lean on or place objects on lip Ne vous penchez pas sur oune placez pas des objets sur la l vre...

Page 5: ...ing out the claim forms later 2 As soon as damage is discovered or suspected notify the carrier that delivered the shipment 3 Arrange for the carrier s representative to examine the damage 4 Fill out...

Page 6: ...MOVING UNIT 1 While still on skid move unit as close to final installation position as possible 2 Prepare unit for lifting as shown in diagram 3 Lift gently with a forklift or jacks and remove skid 4...

Page 7: ...Switch to mix Turn speed control to zero to reset micro switch then set speed control to number four Check that unit does not begin to mix until bridge has lowered part way into the kettle Check that...

Page 8: ...tor motors 16 MAIN AGITATOR ARM Provides most of the product movement 17 SECONDARY AGITATOR ARM Provides reverse agitation and product lift in kettle 18 SECONDARY SPEED CONTROL KNOB Controls speed of...

Page 9: ...ty As a safety precaution the MIXER SPEED CONTROL must first be turned to zero before unit will start to mix Always remember like a cooking pot the kettles become very hot when cooking Avoid contact w...

Page 10: ...ixing 1 Turn MIX LIFT SWITCH to mix icon B 2 Turn MIXER SPEED CONTROL SWITCH to 0 and slowly adjust to desired speed 3 Adjust SECONDARY SPEED CONTROL KNOB to desired speed Tilting Kettle 1 Raise MIXER...

Page 11: ...ater and mild detergent solution c Remove food deposits using a nylon brush d Rinse with fresh water e Leave valve open when unit is not in use 10 If the unit is equipped with an Air Valve clean as fo...

Page 12: ...ing models only SIX MONTH SERVICE INSPECTION 1 Perform daily startup inspection 2 Gaskets are in good condition 3 Tilt hand wheel is tight 4 Grease bearings on both trunnions 5 Check for play in gears...

Page 13: ...t of 16 VAC transformer Yes Go to step 9 No Replace defective 240 16 VAC transformer Possible Causes 1 No incoming power 2 Kettle is tilted 3 Low water condition 4 Defective ON OFF switch 5 Defective...

Page 14: ...mum operating pressure of 30 35 psi in an empty kettle Yes Kettle is operating correctly No Spray contact cleaner on control terminals and edge connector Try box again If problem still exists replace...

Page 15: ...ontrol box No Kettle is operating correctly B MECHANICAL CHECKS 1 Inspect controls replace damaged seals switches LED s etc 2 Remove the console cover and check that the seal is not cracked or split R...

Page 16: ...n how the installer wired the kettle you may have to remove the supply wire and reconnect 4 Physically push in on contacts of each contactor to check for free movement Replace contactor s if required...

Page 17: ...of the above criteria is not met replace valve The above illustrations show the variations of factory installed Safety Valves Any modifications are unacceptable 4 maximum length Correct Installation I...

Page 18: ...urrounds tube and thermistor 10 Replace covers reconnect power and test operation REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at on...

Page 19: ...3 5 6 7 8 9 1 4 10 OFF 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 35...

Page 20: ...9 for other slotted screw 3 8 Allen wrench 1 If required remove board from holding bracket for better access 2 Turn unit on and set to 10 maximum 3 Push and hold the SWITCH button for approximately 5...

Page 21: ...ace low water probe 2 Remove pressure relief valve and replace with street elbow 3 Using a small funnel one made of paper works great slowly pour water into the kettle 5 Allow kettle to drain again 6...

Page 22: ...y tightening nut G 8 Scraper arm should now go from no rotation to fast rotation by turning speed control knob NOTE Mixer may run rough and noisy for one or two hours if air has become trapped in the...

Page 23: ...WIRING DIAGRAM SINGLE KETTLES consult factory for other wiring configurations...

Page 24: ...WIRING DIAGRAM TWIN KETTLES consult factory for other wiring configurations...

Page 25: ...r bridge Raise bridge B Mix Lift 3 Way Solenoid Valve Flow Control Valve Flow Control Valve Hydraulic Cylinder single acting Filter Relief Valve set at 1000 psi Check Valve Pressure Gauge C Blocking V...

Page 26: ...03844 ITEM PART DESCRIPTION QTY NO NO A KE50343 12 Fuse Mounting 1 Plate B KE51139 1 Fuse Holder 3 C KE52936 21 Fuse 20A 600V 3 KLDR20 Slow Blow D FA15018 3 8 32x1 4 Phil 4 Pan Head Screw A C B D See...

Page 27: ...gitator 40 gal includes 44 1 KE00936 Secondary Agitator 60 gal includes 44 1 KE00937 Secondary Agitator 80 gal includes 44 1 KE00938 Secondary Agitator 100 gal includes 44 1 KE00939 Secondary Agitator...

Page 28: ...18 1 FI05072 BULKHEAD 90 UNION ELBOW 19 1 KE52222 1 METAL GEAR 3 4 BORE 20 1 KE52224 PLASTIC GEAR COUPLING 21 1 KE00698 PUMP MTG PEDESTAL 22 1 KE52222 2 METAL GEAR 1 1 8 BORE 23 4 FA11509 2 HEX HEAD...

Page 29: ...E RELIEF VALVE 1 24 FI05054 MALE BRANCH TEE FITTING 1 25 FI05069 STREET TEE 1 26 FI05034 STRAIGHT THREAD ADAPTER 2 27 FI05030 1 ELBOW 3 8 1 1 4 90 DEG 1 50 0 100 150 200 250 300 350 400 40 50 60 0 10...

Page 30: ...CONTACT CONTACT PART NUMBER KE603208 1 KE603208 2 KE603208 3 KE603208 4 KE603208 5 KE603208 6 KE603208 7 KE603208 8 KE603208 9 OF 2 3 2 3 3 POSTITIONS maintained maintained spring spring spring flush...

Page 31: ...838 2 KE53838 3 KE52055 25 24 KE52055 KE53838 2 THERMAL OVERLOAD HEATER TRANSFORMER TRANSFORMER THERMAL OVERLOAD HEATER THERMAL OVERLOAD HEATER TRANSFORMER 250VA 3 1 2 1 1 3 DESCRIPTION 30 KE00888R CO...

Page 32: ...1 Nut 3 9 KE52280 Weather Strip 76 long 1 10 KE01820 Ambient Heater Assembly 1 11 SK50370 1 Terminal Block 2 Section 1 SK50370 2 Terminal Block 45 2 SK50370 3 Terminal Block 90 2 12 KE54402 Mounting B...

Page 33: ...gallon 380 415V 6 KE53838 12 40 100 gallon 440 480V 6 12 TERMINAL BLOCKS KE50377 40 100 gallon 200 240V high wattage 6 elements 6 SK50055 1 ALL OTHERS 6 13 TERMINAL BLOCK ENDS KE50376 40 100 gallon 20...

Page 34: ...03209 3 Switch Assembly On Off On Maintained 6 KE003209 4 Switch Assembly On Off Maintained single kettle 1 twin kettle 2 7 KE003209 5 Switch Assembly On Off ON Maintained 1 8 KE003209 11 Switch Assem...

Page 35: ...ree 1 11 KE51861 Gallon Meter 1 KE51860 Litre Meter 12 FI00062 Elbow 90 Degree 1 13 KE52173 1 2 1 D Hot Water Wash up Hose 1 14 FI05220 3 Hose Clamp 2 15 FI00179 Tee 1 16 FI05074 Nipple 2 KE600362 Nip...

Page 36: ...24 100 150 GAL 2 21 KE00699 1 TRUNNION HSG WLD T MACH 1 KE01182 1 TRUNNION HSNG ASS Y 2 1 22 KE51629 1 TRUNNION SLEEVE 2 PIPE 1 KE51629 3 TRUNNION SLEEVE 3 TUBE 1 23 KE00151 SEGMENT GEAR SMALL 1 5 1 K...

Page 37: ...36 SEE ABOVE COMPONENT PLATE ASSEMBLY POWER TILT KETTLES KE02185 C...

Page 38: ...MODIFIED CORRECTIONAL PACKAGE 1 6 FA05002 24 O RING TD 1 5 1 FA05002 38 O RING TD 3 1 7 SE50005 VALVE BODY TD 1 5 1 KE50973 VALVE BODY TD 3 1 1 2 3 4 5 6 7 8 TANGENT DRAW OFF VALVES ITEM NO PART NO D...

Page 39: ...PTION QTY 1 7 KE52286 Butterfly Valve includes housing 1 1 FA11224 Bolt 5 16 18x1 S S 6 2 FA21024 Nut 5 16 18 6 3 SE50433 1 Seat 1 4 SE50434 1 Stem 1 5 SE50435 1 Locking Spider 1 6 SE50436 Handle Asse...

Page 40: ...OID ASSEMBLY FOR FPVA 3 KE02340 C SPARE PARTS LIST PART NO DESCRIPTION QTY KE51834 SCRAPER BLADES 5 KE00860 SPEED CONTROL CABLE ASSEMBLY 1 KE52936 6 FUSE 3 AMP 2 KE50753 10 RELAY 2 5 KE52936 16 FUSE 2...

Page 41: ...40...

Page 42: ...tchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every ne...

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