Welbilt Cleveland MKEL-100-T Installation, Operation, Maintenance, Parts & Service Download Page 27

Page: 27 / 42

26.

ITEM NO.

PART NO.

DESCRIPTION

QTY.

KE51607

Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

KE51848

Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE52124-1

Jack Upper Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51846

Hydraulic Motor, Scraper Arm, 40 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE51938

Hydraulic Motor, Scraper Arm, 60-150 gal.

FA95006

Woodruff Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE603736

Hydraulic Motor, Secondary Agitator, 40-150 gal.

10.

KE51715

Main Coupling, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

11.

KE51716

Secondary Coupling, Agitator Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

12.

KE603853-1

Coupling Washer, Primary S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

13A.

FA11286

Socket Head Screw, 1/4 X 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

14.

KE603853-2

Coupling Washer, Secondary S. S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

15.

CT50097

R.T.D. Probe Single (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

16.

KE53962

Blade Stop Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

18.

KE51834

Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . as required

34.

KE51622

Bridge Tilt Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

35.

FA95007-10

Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

36.

KE51623

Clevis Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

37.

SE50353

Clevis Pin c/w Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

38.

KE51624

Knuckle Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

39.

KE602764

Mounting Clip, Limit Switch

40.

SK2474500

Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

41.

FA95055-3

Square Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

42.

T40527

Housing, probe, 40 gal.

T40528

Housing, probe, 60 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40529

Housing, probe, 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40530

Housing, probe, 100 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40531

Housing, probe, 125 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

T40532

Housing, probe, 150 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

43.

KE51921

Pin, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

44.

KE51925

Pin, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

46.

FA19506

Set Screw, Secondary Agitator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

47.

FA19507

Set Screw, Scraper Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

48.

KE00935

Secondary Agitator, 40 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00936

Secondary Agitator, 60 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00937

Secondary Agitator, 80 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00938

Secondary Agitator, 100 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00939

Secondary Agitator, 125 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

KE00940

Secondary Agitator, 150 gal. (includes #44) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

49.

KE00947

Primary Agitator, 40 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00948

Primary Agitator, 60 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00949

Primary Agitator, 80 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE00950

Primary Agitator, 100 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . .1

KE00951

Primary Agitator, 125 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . .1

KE00952

Primary Agitator, 150 gal., with Gallon Markings (includes #16, 18 & 43) . . . . . . . . . . . . .1

KE00947-1

Primary Agitator, 40 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

KE00948-1

Primary Agitator, 60 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

KE00949-1

Primary Agitator, 80 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . . .1

KE00950-1

Primary Agitator, 100 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00951-1

Primary Agitator, 125 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

KE00952-1

Primary Agitator, 150 gal., with Liter Markings (includes #16, 18 & 43) . . . . . . . . . . . . . .1

50.

KE52687

Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

KE52704

Thrust Washer, Brass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

51.

RT00505

Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . specify length

52.

KE00715

Bridge Swivel Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

53.

KE603842

Velocity Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

54.

KE603825

Label, Hand Crush Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

HYDRAULIC COMPONENTS

(page 2 of 2)

Summary of Contents for Cleveland MKEL-100-T

Page 1: ...odel Serial Installation Operation Maintenance Parts Service This manual is updated as new information and models are released Visit our website for the latest manual Electric Vertical Mixer Kettles P...

Page 2: ...onformer aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les servi...

Page 3: ...es proximit de cet appareil ou de tout autre appareil Ne pas pulv riser des a rosols dans le voisinage de cet appareil alors qu il est en fonctionnement Cet appareil ne doit pas tre utilis par des per...

Page 4: ...lief discharge Restez l cart de la soupape de suret Permanezca alejado de la descarga de presi n Do not lean on or place objects on lip Ne vous penchez pas sur oune placez pas des objets sur la l vre...

Page 5: ...ing out the claim forms later 2 As soon as damage is discovered or suspected notify the carrier that delivered the shipment 3 Arrange for the carrier s representative to examine the damage 4 Fill out...

Page 6: ...MOVING UNIT 1 While still on skid move unit as close to final installation position as possible 2 Prepare unit for lifting as shown in diagram 3 Lift gently with a forklift or jacks and remove skid 4...

Page 7: ...Switch to mix Turn speed control to zero to reset micro switch then set speed control to number four Check that unit does not begin to mix until bridge has lowered part way into the kettle Check that...

Page 8: ...tor motors 16 MAIN AGITATOR ARM Provides most of the product movement 17 SECONDARY AGITATOR ARM Provides reverse agitation and product lift in kettle 18 SECONDARY SPEED CONTROL KNOB Controls speed of...

Page 9: ...ty As a safety precaution the MIXER SPEED CONTROL must first be turned to zero before unit will start to mix Always remember like a cooking pot the kettles become very hot when cooking Avoid contact w...

Page 10: ...ixing 1 Turn MIX LIFT SWITCH to mix icon B 2 Turn MIXER SPEED CONTROL SWITCH to 0 and slowly adjust to desired speed 3 Adjust SECONDARY SPEED CONTROL KNOB to desired speed Tilting Kettle 1 Raise MIXER...

Page 11: ...ater and mild detergent solution c Remove food deposits using a nylon brush d Rinse with fresh water e Leave valve open when unit is not in use 10 If the unit is equipped with an Air Valve clean as fo...

Page 12: ...ing models only SIX MONTH SERVICE INSPECTION 1 Perform daily startup inspection 2 Gaskets are in good condition 3 Tilt hand wheel is tight 4 Grease bearings on both trunnions 5 Check for play in gears...

Page 13: ...t of 16 VAC transformer Yes Go to step 9 No Replace defective 240 16 VAC transformer Possible Causes 1 No incoming power 2 Kettle is tilted 3 Low water condition 4 Defective ON OFF switch 5 Defective...

Page 14: ...mum operating pressure of 30 35 psi in an empty kettle Yes Kettle is operating correctly No Spray contact cleaner on control terminals and edge connector Try box again If problem still exists replace...

Page 15: ...ontrol box No Kettle is operating correctly B MECHANICAL CHECKS 1 Inspect controls replace damaged seals switches LED s etc 2 Remove the console cover and check that the seal is not cracked or split R...

Page 16: ...n how the installer wired the kettle you may have to remove the supply wire and reconnect 4 Physically push in on contacts of each contactor to check for free movement Replace contactor s if required...

Page 17: ...of the above criteria is not met replace valve The above illustrations show the variations of factory installed Safety Valves Any modifications are unacceptable 4 maximum length Correct Installation I...

Page 18: ...urrounds tube and thermistor 10 Replace covers reconnect power and test operation REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at on...

Page 19: ...3 5 6 7 8 9 1 4 10 OFF 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 35...

Page 20: ...9 for other slotted screw 3 8 Allen wrench 1 If required remove board from holding bracket for better access 2 Turn unit on and set to 10 maximum 3 Push and hold the SWITCH button for approximately 5...

Page 21: ...ace low water probe 2 Remove pressure relief valve and replace with street elbow 3 Using a small funnel one made of paper works great slowly pour water into the kettle 5 Allow kettle to drain again 6...

Page 22: ...y tightening nut G 8 Scraper arm should now go from no rotation to fast rotation by turning speed control knob NOTE Mixer may run rough and noisy for one or two hours if air has become trapped in the...

Page 23: ...WIRING DIAGRAM SINGLE KETTLES consult factory for other wiring configurations...

Page 24: ...WIRING DIAGRAM TWIN KETTLES consult factory for other wiring configurations...

Page 25: ...r bridge Raise bridge B Mix Lift 3 Way Solenoid Valve Flow Control Valve Flow Control Valve Hydraulic Cylinder single acting Filter Relief Valve set at 1000 psi Check Valve Pressure Gauge C Blocking V...

Page 26: ...03844 ITEM PART DESCRIPTION QTY NO NO A KE50343 12 Fuse Mounting 1 Plate B KE51139 1 Fuse Holder 3 C KE52936 21 Fuse 20A 600V 3 KLDR20 Slow Blow D FA15018 3 8 32x1 4 Phil 4 Pan Head Screw A C B D See...

Page 27: ...gitator 40 gal includes 44 1 KE00936 Secondary Agitator 60 gal includes 44 1 KE00937 Secondary Agitator 80 gal includes 44 1 KE00938 Secondary Agitator 100 gal includes 44 1 KE00939 Secondary Agitator...

Page 28: ...18 1 FI05072 BULKHEAD 90 UNION ELBOW 19 1 KE52222 1 METAL GEAR 3 4 BORE 20 1 KE52224 PLASTIC GEAR COUPLING 21 1 KE00698 PUMP MTG PEDESTAL 22 1 KE52222 2 METAL GEAR 1 1 8 BORE 23 4 FA11509 2 HEX HEAD...

Page 29: ...E RELIEF VALVE 1 24 FI05054 MALE BRANCH TEE FITTING 1 25 FI05069 STREET TEE 1 26 FI05034 STRAIGHT THREAD ADAPTER 2 27 FI05030 1 ELBOW 3 8 1 1 4 90 DEG 1 50 0 100 150 200 250 300 350 400 40 50 60 0 10...

Page 30: ...CONTACT CONTACT PART NUMBER KE603208 1 KE603208 2 KE603208 3 KE603208 4 KE603208 5 KE603208 6 KE603208 7 KE603208 8 KE603208 9 OF 2 3 2 3 3 POSTITIONS maintained maintained spring spring spring flush...

Page 31: ...838 2 KE53838 3 KE52055 25 24 KE52055 KE53838 2 THERMAL OVERLOAD HEATER TRANSFORMER TRANSFORMER THERMAL OVERLOAD HEATER THERMAL OVERLOAD HEATER TRANSFORMER 250VA 3 1 2 1 1 3 DESCRIPTION 30 KE00888R CO...

Page 32: ...1 Nut 3 9 KE52280 Weather Strip 76 long 1 10 KE01820 Ambient Heater Assembly 1 11 SK50370 1 Terminal Block 2 Section 1 SK50370 2 Terminal Block 45 2 SK50370 3 Terminal Block 90 2 12 KE54402 Mounting B...

Page 33: ...gallon 380 415V 6 KE53838 12 40 100 gallon 440 480V 6 12 TERMINAL BLOCKS KE50377 40 100 gallon 200 240V high wattage 6 elements 6 SK50055 1 ALL OTHERS 6 13 TERMINAL BLOCK ENDS KE50376 40 100 gallon 20...

Page 34: ...03209 3 Switch Assembly On Off On Maintained 6 KE003209 4 Switch Assembly On Off Maintained single kettle 1 twin kettle 2 7 KE003209 5 Switch Assembly On Off ON Maintained 1 8 KE003209 11 Switch Assem...

Page 35: ...ree 1 11 KE51861 Gallon Meter 1 KE51860 Litre Meter 12 FI00062 Elbow 90 Degree 1 13 KE52173 1 2 1 D Hot Water Wash up Hose 1 14 FI05220 3 Hose Clamp 2 15 FI00179 Tee 1 16 FI05074 Nipple 2 KE600362 Nip...

Page 36: ...24 100 150 GAL 2 21 KE00699 1 TRUNNION HSG WLD T MACH 1 KE01182 1 TRUNNION HSNG ASS Y 2 1 22 KE51629 1 TRUNNION SLEEVE 2 PIPE 1 KE51629 3 TRUNNION SLEEVE 3 TUBE 1 23 KE00151 SEGMENT GEAR SMALL 1 5 1 K...

Page 37: ...36 SEE ABOVE COMPONENT PLATE ASSEMBLY POWER TILT KETTLES KE02185 C...

Page 38: ...MODIFIED CORRECTIONAL PACKAGE 1 6 FA05002 24 O RING TD 1 5 1 FA05002 38 O RING TD 3 1 7 SE50005 VALVE BODY TD 1 5 1 KE50973 VALVE BODY TD 3 1 1 2 3 4 5 6 7 8 TANGENT DRAW OFF VALVES ITEM NO PART NO D...

Page 39: ...PTION QTY 1 7 KE52286 Butterfly Valve includes housing 1 1 FA11224 Bolt 5 16 18x1 S S 6 2 FA21024 Nut 5 16 18 6 3 SE50433 1 Seat 1 4 SE50434 1 Stem 1 5 SE50435 1 Locking Spider 1 6 SE50436 Handle Asse...

Page 40: ...OID ASSEMBLY FOR FPVA 3 KE02340 C SPARE PARTS LIST PART NO DESCRIPTION QTY KE51834 SCRAPER BLADES 5 KE00860 SPEED CONTROL CABLE ASSEMBLY 1 KE52936 6 FUSE 3 AMP 2 KE50753 10 RELAY 2 5 KE52936 16 FUSE 2...

Page 41: ...40...

Page 42: ...tchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every ne...

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