6.
INSTALLATION CHECKS
Although the kettle has been thoroughly tested before leaving
the factory, the installer is responsible for ensuring the proper
operation of kettle once installed.
1.
Before turning the kettle on, read the vacuum/pressure gauge.
The gauge's needle should be in the green zone. If the needle is
in the "VENT AIR" zone, follow air venting procedure.
2.
Supply power to the kettle by placing the fused disconnect
switch to the "ON" position.
3.
Turn the temperature control knob to "1" (Min.). The green LED
light should remain lit, indicating the burner is lit, until the set
temperature is reached. Then the green light will cycle on and
off, indicating the burner is cycling on and off to maintain
temperature.
4.
Tilt the kettle forward. After a few seconds the red "LOW WATER"
light should be lit when the kettle is in a tilted position. This light
indicates that the burner has automatically been shut off by the
kettle's safety circuit. This is a normal condition when the kettle is
in a tilted position.
5.
Raise the kettle to the upright position. The red "LOW WATER"
light should go out when the kettle is upright.
6.
Turn the temperature control knob to "10" (Max.) and allow the
kettle to preheat. The green light should remain on until the set
temperature is reached. Then the green light will cycle ON and
OFF, indicating the burner is cycling ON and OFF to maintain
temperature.
MIXER
1.
Raise Bridge - If bridge does not raise then check motor rotation.
Bridge should not raise until speed control is turned to minimum and
then adjusted back up.
2.
Swing Bridge - Bridge when fully raised should swing without
hitting any object, i.e. control housing, kettle lip. Check that hydraulic
hoses are not being pinched by stops on swivel assembly.
3.
Tilt Kettle - Kettle tilts smoothly both down and back up. If power
tilt, check that micro switches are adjusted properly (kettle is level in
upright position and drains fully when tilted) and are not being
crushed by gear.
4.
Lower Bridge - Raise bridge. Switch to mix. Turn speed control to
zero to reset micro switch then set speed control to number four.
Check that unit does not begin to mix until bridge has lowered part
way into the kettle. Check that mixer bridge pin lowers into pin hole
correctly
5.
Speed Control - Main - Main agitator arm not rotating when set at
"0" but will start to move slowly on "1". Speed control makes positive
contact with micro switch.
6.
Speed Control - Secondary - Set main speed control to five.
Adjust secondary control from minimum to maximum. Look for
considerable speed variance.
7.
Water Faucets - Turn on hot water faucet. Turn off and check for
leaks in piping and drips from faucet spout. Repeat above with cold
water faucet.
8.
Product Discharge - Add water to kettle. Check for leaks from
valve. Open and close valve a few times Valve and check for leaks
again.
ELECTRICAL
ENSURE THE ELECTRICAL SUPPLY MATCHES THE
KETTLE'S REQUIREMENTS AS STATED ON THE RATING
LABEL.
Install in accordance with local codes and/or the
National Electric Code ANSI/NFPA No 70-1981 (USA) or
the Canadian Electric Code CSA Standard C22.1
(Canada). A separate fused disconnect switch must be
supplied and installed. The kettle must be electrically
grounded by the installer.
The electric supply must match the power requirements
specified on the kettle's rating plate. The copper wiring
must be adequate to carry the required current at the
rated voltage. Refer to the specification sheet for
electrical specifications.
1.
Ensure main power is turned off before connecting
wires.
2.
Remove the screws at the rear of the center
console cover, and remove the cover. A wiring
diagram is affixed to the underside of the console
cover.
3.
Feed permanent copper wiring 18" through the cut-
out in the bottom of the console. Connect wiring in
junction box in the bottom of the console.
4.
Turn main power back on.
5.
Check for correct rotation of electric motor (access
by removing top front cover on center console). If
rotation is incorrect, disconnect main power and
reverse any two of the three live lines.
6.
Replace the console cover and secure it with
screws.
CLEANING
After installation the kettle must be thoroughly cleaned and
sanitized prior to cooking.