Welbilt CLEVELAND HA-MKGL-100, Installation, Operation, Maintenance, Parts & Service

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GENERAL
Operating Conditions Acceptable Range
Ambient Air Temperature 15-40 degrees Celsius
Relative Humidity 0-80%
Altitude 0-2000 meters
Voltage 208-240,480,3ph,60Hz
Location Inside building, under ventiltation hood
Ensure gas and electrical supplies match rating plate.
Installation of the kettle must be accomplished by qualified
personnel working to all applicable local and national codes.
This equipment is built to comply with applicable standards for
manufacturers. Included among those approval agencies are:
UL, NSF, ASME/N.Bd., CSA, ETL, and others. Many local codes
exist, and it is the responsibility of the owner/installer to comply
with these codes.
Observe all clearance requirements. Do not obstruct the flow of
combustion and ventilation air.
RECEIVING INSPECTION
Before unpacking visually inspect the unit for evidence of
damage during shipping.
If damage is noticed, do not unpack the unit, follow shipping
damage instructions.
SHIPPING DAMAGE INSTRUCTIONS
If shipping damage to the unit is discovered or suspected,
observe the following guidelines in preparing a shipping
damage claim.
1. As soon as damage is discovered or suspected, notify
the carrier that delivered the shipment.
2. Write down a description of the damage or the reason for
suspecting damage as soon as it is discovered. This will
help in filling out the claim forms later.
3. Arrange for the carrier's representative to examine the
damage.
4. Fill out all carrier claims forms and have the examining
carrier sign and date each form.
UNCRATING
Caution :
Straps under tension and will snap when cut.
Carton may contain staples and Skid contains
Nails.
Use proper safety equipment andprecautions.
Unit is heavy use adequate help or lifting
equipment as needed.
1. Carefully cut any straps from container.
2. Lift off carton.
3. Inspect for hidden damage.
If found refer to “SHIPPING DAMAGE INSTRUCTIONS”.
4. Cut strap holding unit.
5. Remove lag bolts from feet.
6. Remove manual from kettle
pot. Write down the model #
and serial # of the unit onto
the front of this manual.
7. Lift kettle off skid and move
kettle to its installation
location.
8. Discard packaging material
according to local and or state
requirements.
VENTILATION
Gas fired kettles are only to be installed
under a ventilation hood in a room
which has provisions for adequate
make up air. Further information can be
obtained by referring to the U.S.A.
National Fire Protection Associations
NFPA96 regulations. These standards
have also been adopted by the National
Building Code in Canada.
POSITIONING
This unit must be installed in accordance
with the clearances shown on the rating
label which is adhered to the unit.
1. When removing the kettle from the platform, handle with
care to prevent scratching or any other damage. It is
imperative that the kettle be level before bolting to the floor.
This will prevent any twist or out of roundness to the kettle
and will stop deflection of the agitator. Make sure the kettle
is securely bolted to the floor and follow the procedure
listed below:
Þ
Position the kettle in its permanent location, check
clearances and level the kettle by turning the adjustable
feet.
Þ
Lower the flange or flanges under the motor channel.
Over adjustment, whether up or down, could cause
misalignment and cause damage to the agitator drive shaft
and hub (stationary kettles only).
2. Once positioned and leveled, permanently secure the
kettle’s flanged feet to the floor using 1/2 x 2 I/2 inch lag
bolts and floor anchors (supplied by the installer). Two bolts
per leg are required to secure each of the flanged feet.
COMPRESSED AIR CONNECTION
Mixer Kettles with an air activated discharge valve require a
minimum of 90 PSI to operate correctly.
If the unit is also supplying air to a Metering Filling Station then a
pressure of 100 PSI at a minimum volume of 25 CFM is required.
The air supplied to the mixer should be clean and dry. No oil
should be added to the supply air. We recommend the
compressed air system be equipped with a drier, filter, and
automatic water dump on the air compressor receiver tank. If the
distance between the tank and the unit is less than 100 feet then
a minimum line size of 3/4" is required. A distance of 100 to 300
feet requires a minimum 1" line.
INSTALLATION
Unit with
Model # Unit shipping
box
HAMKGL40T 1,010 lbs. 1,050 lbs.
HAMKGL60T 1,120 lbs. 1,160 lbs.
HAMKGL80T 1,325 lbs. 1,365 lbs.
HAMKGL40 940 lbs. 980 lbs.
HAMKGL60 1,030 lbs. 1,070 lbs.
HAMKGL80 1,110 lbs. 1,150 lbs.
APPROXIMATE WEIGHTS
Model #
&
Serial #.