13
PREVENTATIVE MAINTENANCE
FOR MAINTENANCE AND REPAIRS CONTACT YOUR AUTHORIZED MANITOWOC SERVICE AGENCY
AND HAVE A QUALIFIED SERVICE TECHNICIAN MAINTAIN YOUR EQUIPMENT.
0
WARNING
If for any reason this unit is not functioning correctly DO
NOT OPERATE. Contact your authorized service agent.
!
INSPECTION AND MAINTENANCE CHECKLIST
Cleveland Range equipment requires little preventative maintenance. We do however provide the
following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%.
DAILY PRE-STARTUP INSPECTION
1.
Flue is not obstructed.
2.
Pressure Gauge is in the green when unit is cold.
3.
Green Light comes on when unit is energized.
4.
Red Light comes on when unit is tilted (tilting models only).
MONTHLY INSPECTION
1. Inspect all switches for damage. Replace rubber boots or switches as required.
2. Check that product discharge valve works fully and smoothly.
3. Check that the 3 way regulator shuts off the incoming air and completely vacates the air from the air hose to the
metering filling station.
4. Tilt kettle and check for smooth operation in both directions (tilting models).
5. Inspect mixer blades for cracks or other damage - replace as required. Refer to NEW SCRAPER BLADE
INSTALLATION PROCEDURE.
SIX MONTH MAINTENANCE
1. Check spring assist covers for tightness to handle and ensure spring is holding cover up - adjust if required. Refer to
HINGE ADJUSTMENT INSTRUCTIONS.
2. Check quad ring and replace if required. Refer to QUAD RING REPLACEMENT PROCEDURE.
3. Inspect oiler in gear box and fill with oil if required. Refer to OILER FILLING PROCEDURE.
4. Inspect air filter cartridge and replace if required. Refer to AIR FILTER REPLACEMENT PROCEDURE.
SIX MONTH SERVICE INSPECTION
1. Perform daily startup inspection.
2. Gasket around top cover is in good condition.
3. Tilt hand wheel is tight.
4. Grease bearings on both trunnions.
5. Check for play in gears (adjust if required).
6. Fasteners securing panels are in place and tight.
7. Perform pressure relief valve periodic test (see Pressure Relief Valve Testing).
8. Adequate exhaust and makeup air is supplied to working area.
9.
Check spring assist covers for tightness to handle and ensure spring is holding cover up - adjust if required. Refer to
HINGE ADJUSTMENT INSTRUCTIONS.
10. Check quad ring and replace if required. Refer to QUAD RING REPLACEMENT PROCEDURE.
11. Inspect oiler in gear box and fill with oil if required. Refer to OILER FILLING PROCEDURE.
12. Inspect air filter cartridge and replace if required. Refer to AIR FILTER REPLACEMENT PROCEDURE.
YEARLY SERVICE INSPECTION
1. Perform six month service inspection.
2. Check kettle maximum temperature setting (see Calibrating Procedure).
3. Inspect safety thermostat for proper connections (see Safety Thermostat).
4. Inspect Low water probe for proper connections (see Low Water Level Probe).
5. Inspect safety valve installation (see SAFETY VALVE INSTALLATION).
6. Clean blower.
7. Perform free air calculation (see FREE AIR CALCULATION).
Summary of Contents for CLEVELAND HA-MKGL-100
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Page 32: ...31 WIRING DIAGRAM 460 480V Page 1 of 2 Continued on page 2...
Page 33: ...32 WIRING DIAGRAM 460 480V Page 2 of 2 Continued from page 1...
Page 59: ...TILTING MODELS STATIONARY MODELS 58 PLUMBING ASSEMBLY WATER METER...