Welbilt CLEVELAND HA-MKGL-100 Installation, Operation, Maintenance, Parts & Service Download Page 33 | Manualshive

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WIRING DIAGRAM - 460-480V

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Summary of Contents for CLEVELAND HA-MKGL-100

Page 1: ...an cause property damage injury or death For your future reference Model ______________________________________ Serial ___________ _____________________________ Model Serial Mixing Kettles Gas Horizon...

Page 2: ...onformer aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les servi...

Page 3: ...l ne doit pas tre utilis par des personnes dont les capacit s physiques sensorielles ou mentales sont r duites ou des personnes d nu es d exp rience ou de connaissance sauf si elles ont pu b n ficier...

Page 4: ...eration Inspectez l unit tous les jours pour son bon fonctionnement Inspeccione diariamente el funcionamiento correcto de la unidad WARNING AVERTISSEMENT ADVERTENCIA Have a qualified service technicia...

Page 5: ...ng to local and or state requirements VENTILATION Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions for adequate make up air Further information can be...

Page 6: ...If the needle is in the VENT AIR zone follow Kettle Venting Instructions 2 Unit has been thoroughly checked for gas leaks at the factory however the installer should check all connections for any leak...

Page 7: ...emergency Agitator Start Switch Starts agitator Agitator power control switch must be ON Agitator Power Switch Allows power to agitator When not in use turn control power OFF Agitator Speed Control Sw...

Page 8: ...ure variations OPERATING THE KETTLE Intended Use Processing of food and pharmaceuticals in non residential locations Not for the making of dough or other heavy dough like products Intended Users Super...

Page 9: ...cture 1 3 DTCI will go through self check sequence Note ZERO flashes on left indicates no sensor selected Buttons only adjust flashing digits 4 Press to display set point 5 Press and hold then press t...

Page 10: ...for loose clothing near agitator 1 Turn SPEED CONTROL to 0 2 Switch agitator to ON 3 Push agitator START to initiate mixing 4 Turn SPEED CONTROL to desired mixing speed 5 To stop mixing action push ag...

Page 11: ...en when unit is not in use 9 If the unit is equipped with an Air Valve clean as follows a Open product valve b Disconnect air hoses c Remove air cylinder d Remove valve tee e Remove all O rings f Clea...

Page 12: ...e in water Wipe clean and sanitize 7 Clean and sanitize tee and O rings 8 Grease and reinstall O rings 9 Reinstall tee to kettle outlet 10 Reinstall air cylinder to bottom of tee 11 Reconnect air hose...

Page 13: ...soak 3 Clean in a sink using a warm water and mild detergent solution 4 Rinse with fresh water 5 Allow to dry thoroughly on a flat clean surface Fig 2 Fig 3 Fig 1 Scraper blade Back stop Pin A Pin B...

Page 14: ...Refer to HINGE ADJUSTMENT INSTRUCTIONS 2 Check quad ring and replace if required Refer to QUAD RING REPLACEMENT PROCEDURE 3 Inspect oiler in gear box and fill with oil if required Refer to OILER FILLI...

Page 15: ...1 and L2 terminals of the ignition module 2 From the secondary of the transformer 16VAC is sent to the controller Power is sent to the red LED low water indicator light from terminal 4 of the controll...

Page 16: ...bly 115 16 volt transformer supplies power to control boxes A Requires grounded probe to function pin 5 B More than 6 volts at pin 2 Control box energizes 16 volt DC relay pin 6 A Blower energizes B 1...

Page 17: ...on Transformer 9 Water Level Probe 16 High Limit Tube 10 Thermistor 15 SSK Controller 18 Relay 16 High Limit 19 Air Switch 10 9 8 7 6 5 4 1 2 3 1 Green Light 2 Red Light 3 ON OFF Switch 5 Kettle Jacke...

Page 18: ...ower 8 Yes With the high limit 16 temporarily bypassed is power at the blower 8 No Replace the high limit 16 Yes Replace the wire to the blower 8 No Is there power to the ignition Is there 24 VAC at t...

Page 19: ...h Yes Replace controller 15 Yes Replace the potentiometer 4 No Does the kettle heat at all Yes See Problem Kettle won t heat No Is the blower turning 8 Replace the high limit 16 Is there voltage to th...

Page 20: ...ermister 10 100 000 ohms 10 at room temperature Yes Replace the thermister 10 No Is the resistance of the potentiometer 4 50 000 ohms at the low setting and 0 ohms at high Yes Replace the controller R...

Page 21: ...operly attached Probe bypassed by B grounding the connecting wire LOW WATER LEVEL PROBE 1 3 2 260 270 MAXIMUM KETTLE TEMPERA 265 260 270 F MAXIMUM KETTLE TEMPERATURE GAS KETTLE AIR SWITCH WARNING Use...

Page 22: ...mp tube 4 down the center of the flue and take one sample each of Carbon Dioxide CO2 and Carbon Monoxide CO and record results With results obtained for CO2 use chart to determine dilution factor for...

Page 23: ...green zone then venting was successful If not repeat procedure 2 3 5 6 7 8 9 1 4 10 OFF 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R 50 0 100 150 200 250 300 350 400 40...

Page 24: ...Reconnect gas and electrical supplies 22 Turn kettle on and vent kettle 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R RUST INHIBITOR Use a radiator rust inhibitor that ca...

Page 25: ...STALLED BY A QUALIFIED SERVICE AGENCY For use at 0 2000 feet elevation on Honeywell valves Model 8305 For higher elevations consult the factory PLUG SPRING GAS ORIFICE O RING Air Intake Washer KE54420...

Page 26: ...the PROGram key to exit the programming mode or the UP DOWN keys to select an new parameter for change PROGRAM CODE SUMMARY Name Description Data Range Factory Setting Units Access Level Customer Sett...

Page 27: ...2 64 RTLR Regenerative Torq Limit REV 5 110 80 2 65 SLIP Slip Compensation 0 10 0 1 66 STAB Current Stability 0 5 2 2 67 TOL Timed Overload Trip Point 0 100 0 2 100 68 NRST Restart Number 0 8 0 2 69 D...

Page 28: ...ply and shut off gas to unit prior to servicing 1 Remove mixer arm leaving flat surface on drive shaft facing upwards 2 Remove shaft end cap 3 Remove shaft retaining bolt 4 Remove shaft retaining ring...

Page 29: ...ean seal 7 Grease seal with food grade grease 8 Insert new shaft 9 Push new shaft past retraining ring groove and install retaining ring 10 Tap shaft back to seat up against retaining ring 11 Complete...

Page 30: ...29 WIRING DIAGRAM 208 240V Page 1 of 2 Continued on page 2...

Page 31: ...30 WIRING DIAGRAM 208 240V Page 2 of 2 Continued from page 1...

Page 32: ...31 WIRING DIAGRAM 460 480V Page 1 of 2 Continued on page 2...

Page 33: ...32 WIRING DIAGRAM 460 480V Page 2 of 2 Continued from page 1...

Page 34: ...KE02186 2 SKE54419 2 HAMKGL 80 KE01479 2 KE53483 6 KE54253 2 KE01432 2 KE02186 3 SKE54419 3 HAMKGL 100 KE01479 3 KE53483 7 KE54253 3 KE01432 3 KE02186 4 SKE54419 4 HAMKGL 60 T KE01479 1 KE53483 1 KE5...

Page 35: ...TY QTY QTY QTY 1 KE50822 HINGE BASE CHS 1 1 1 1 1 2 KE51217 HINGE CYLINDER 1 1 1 1 1 3 KE50121 1 HINGE SPRING HEAVY 0 187DIA 12 COILS 1 1 KE50121 2 HINGE SPRING LIGHT 0 162DIA 16 COILS 1 1 KE50121 3 H...

Page 36: ...ring information 1 3 FA05002 19 O RING 1 4 KE51736 LONG FAUCET NUT 1 5 FA95007 10 RETAINING RING 1 6 FA11258 HEX CAP SCREW 2 7 FA31029 LOCK WASHER 2 8 FA21008 HEX NUT 2 9 KE51401 SINGLE PANTRY BODY c...

Page 37: ...80TSH SPK7 KE54159 KE50825 7 KEL40 60TSH DPK7 KDT6 ON SD OR ST SPK8 KE50825 8 DPK8 TKET KET3 6 12 SPK9 KE54159 KE50825 9 DPK9 KDL125 150T SPK10 KE54159 KE50825 10 KGL40 60 80T DPK10 KGL40TSH HAMKGL60...

Page 38: ...ENTIOMETER WITH ON OFF SWITCH C W ITEM 4 1 4 KE51005 RUBBER BOOT 1 5 KE50569 1 KNOB POTENTIOMETER 1 6 KE55486 2 INDICATOR LIGHT RED 1 7 KE55486 3 INDICATOR LIGHT GREEN 1 10 KE50429 6 PRESSURE GAUGE 1...

Page 39: ...A15018 4 SCREW PHILIPS 8 32X3 8 L 4 25 FA15018 3 SCREW PHILIPS 8 32X1 4 L 6 26 FA10243 SCREW SLOT 8 32X3 4 L 2 27 FA15018 7 SCREW PHILIPS 6 32X1 4 L 2 23 KE50753 7 RELAY SPDT 10A 12VDC MJN1CF DC12 1 2...

Page 40: ...39 51 52 53 54 55 56 59 60 58 57 Tilting Models GAS CONTROL ASSEMBLY 1 16 37 17 18 19 20 21 22 23 24 8 9 10 2 3 4 5 6 4 7 11 13 14 12 15 43 38 25 25 26 27 22 28 29 28 30 Stationary Models 34 40 41 42...

Page 41: ...SHUT OFF COCK 1 16 FI05213 PLUG C W 0 RING 1 17 KE53422 SPRING 1 19 CONSULT FACTORY FOR PROPER ORIFICE 18 FA05002 4 O RING 1 20 FA05002 29 O RING 1 21 N0440C5 NIPPLE 1 2 NPT 5 5 16 LONG 1 22 FI00073...

Page 42: ...OR ELECTRIC AND GAS UNITS WITHOUT COVERS 1 2B KE00352 FOR DIRECT STEAM UNITS WITHOUT COVERS 1 KE003521 SERVICE HOUSING SOLID BEARING KDLT W O COVER 1 3 KE51711 ROLLER BEARING 2 4 KE51571 1 BEARING WAS...

Page 43: ...13 5 FA05002 51 BUNA N O RING 1 6 KE55249 REPLACEABLE S S PLUNGER HEAD 1 8 KE55251 1 8 NPT S S HYDRAULIC CLOSE NIPPLE 2 9 KE55257 MALE S S QUICK DISCONNECT 1 10 KE55253 AIR OPERATED CYLINDER 1 11 KE55...

Page 44: ...1006 S S NUT 10 24 4 15 FA30000 WASHER 10 4 16 KE54280 SLIDE VALVE 1 17 FA30512 SPACER WASHER 1 18 KE52931 AIR FITTING 1 19 KE600814 1 TEE 1 2 NPT BRASS FIP X FIP X FIP 1 20 FI05047 BUSHING REDUCER 1...

Page 45: ...9 KE55261 1 SPEED EXHAUST MUFFLER 1 8 1 10 KE55262 FEMALE QUICK PLUG 1 11 KE55263 1 5 WAY AIR SOLENOID VALVE 1 12 KE55264 1 STANDARD 1 8 MUFFLER 1 13 FI05220 1 GEAR CLAMP FOR 1 4 I D HOSE NOT SHOWN 5...

Page 46: ...240V 440 480V 1 2 KE603902 2 CONTACTOR 1 3 KE51139 1 FUSE HOLDER 3 4 KE52936 18 15A FUSE KLKR 3 5 PR50003 TERMINAL BLOCK 6 PR50005 TERMINAL BLOCK BRACKET 1 7 KE54528 1 A C INVERTER 230V 1 KE54528 2 A...

Page 47: ...A11091 8 32 X 3 8 PAN PHIL S S 1 10 FA11089 8 32 X 1 4 PAN PHIL S S 1 11 NPN00158 FULLY INSULATED NYLON MALPLER 3 12 KE52289 3 8 SPADE 4 13 NPN00143 TERMINAL FLAG SLIP ON 12 14 NPN00158 1 WIRE COUPLER...

Page 48: ...ON 1 213 KE602790 GAS VALVE BOX 1 214 KE54606 GAS VALVE LOCK WASHER 2 215 SK2472703 GAS CONNECTOR HOSE 60 80 100 GAL 1 216 FI00134 3 4 ELBOW 90 STREET 2 217 KE602899 GAS CONNECTOR HOSE 1 218 FI05231 B...

Page 49: ...457 SST WAVE WASHER 1 12 KE55456 SILICONE FILLED SEAL 1 13 KE55455 RETAINER FOR LIP SEALS 1 14 FA11509 5 BOLT HEX HEAD 3 8 16 x 2 1 2 2 15 FA31031 WASHER 3 8 18 8 2 16 KE600583 GREASE NIPPLE 1 8 NPT 2...

Page 50: ...T KETTLE KE601342 1 GEAR MOTOR KE602802 1 RIGID COUPLING LABEL GEARBOX LIMIT SWITCH SCREW 6 32UNC X 1 1 4 LG KE602799 1 LIMIT SWITCH BRACKET LIMIT SWITCH BRACKET HEX BOLT S S 3 8 16UNC x 1 1 2 LG HEX...

Page 51: ...S BRASS KE601602 AIR FITTING KE600814 1 BUSHING 1 2 MIP X 1 4 FIP FI05318 HOSE BARB 90 DEGREE ELBOW KE600812 1 90 DEGREE STREET ELBOW 1 2 NPT 60 61 N0440B4 5 NIPPLE 1 2 NPT X 4 1 2 LONG 64 FI05220 1 G...

Page 52: ...PLUMBING ASSEMBLY WATER METER 118 1 KE55351 1 COVER FILLER BOX 120 1 KE003209 6 SWITCH ON OFF SPRING RETURN 121 1 KE003209 2 SWITCH ON ON MAINTAINED 122 1 KE53257 DIGITAL COUNTER 124 1 KE52936 3 FUSE...

Page 53: ...L REMOTE CONTROL BOX For front panel control switches see GEARBOX ASSEMBLY CONTROL BOX ASSEMBLY NOTE Dual control panel shown Single panel uses 1 2 the parts Dual Control Panel Single Control Panel Pa...

Page 54: ...5271 LABEL REMOTE CONTROL PANEL 1 2 23 KE50753 10 RELAY 120 V HOT COLD WATER BYPASS 3 6 24 KE603615 TERMINAL BLOCK 12 SECTIONS 3 6 25 KE50377 TERMINAL BLOCK 4 4 26 KE50376 TERMINAL BLOCK END 1 1 27 KE...

Page 55: ...CONTACT CONTACT PART NUMBER KE603208 1 KE603208 2 KE603208 3 KE603208 4 KE603208 5 KE603208 6 KE603208 7 KE603208 8 KE603208 9 OF 2 3 2 3 3 POSTITIONS maintained maintained spring spring spring flush...

Page 56: ...3 4 NPT X 2 1 2 BRASS NIPPLE 2 3 FI00063 3 4 NPT BRASS ELBOW 7 5 4 FI00629 36 3 4 NPT CLOSE BRASS NIPPLE 10 6 5 FA95092 2 U BOLT 1 4 20 4 6 KE54834 4 SOLENOID VALVE 2 7 KE02290 MOUNTING PLATE ASSY HOT...

Page 57: ...HIL SCREW 10 32X3 8 1 2 KE603401 1 COMPONANT BRACKET 1 3 SK50054 1 TERMINAL BLOCK END BARRIER 1 4 SK50055 1 TERMINAL BLOCK 4 5 SK50054 2 TERMINAL BLOCK END BARRIER 1 6 KE54761 2 TERMINAL BLOCK MOUNTIN...

Page 58: ...0 1 FOR CE KETTLES INCLUDES 2 6 1 2 FI05049 MALE CONNECTOR 1 2 PIPE 1 4 TUBE 1 3 KE600812 1 STREET ELBOW 90 1 2 BRASS 2 4 KE600814 1 TEE 1 2 FPT BRASS 1 SAFETY VALVES 5 KE54941 5 SAFETY VALVE 50 PSI 1...

Page 59: ...TILTING MODELS STATIONARY MODELS 58 PLUMBING ASSEMBLY WATER METER...

Page 60: ...TTON 2 2 2 KE003831 1 KE003831 2 KE003831 3 KE003831 4 KE003831 5 KE003831 6 1 QTY QTY QTY 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 3 3 1 1 1 4 4 4 4 4 4 2 2 2 13 FA11511 17 SCREW TORX 10 24X 3 4 4 4 4 14 KE5339...

Page 61: ...OFF SWITCH 1 2 3 4 5 6 ITEM NO PART NO DESCRIPTION QTY 1 KE604000 COVER 1 2 FA11146 SCREW 10 32X1 2 1 3 KE604002 ACTUATOR BRACKET 1 4 KE603998 LIMIT SWITCH 2 5 FA21007 HEX NUT 10X32 1 6 FA30076 10 FL...

Page 62: ...E 692 75 5 KE55297 3 GD2 STANDARD ACTUATOR 1 KE52936 18 FUSE 15 AMP 600 6 The following is a recommended list of spare parts that may be required if the service agency is of some distance away or if d...

Page 63: ...tchencare com To learn how Welbilt Foodservice and its leading brands can equip you visit our global web site at www welbilt com then discover the regional or local resources available to you Every ne...

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