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Content 

 

72800153 Markoprint XB4JET / XB8JET 

 

Seite 3 von 162 

GB 

Table of contents 

GENERAL .................................................................................................................................................. 7

 

I

NFORMATION ON THIS OPERATING MANUAL

 .............................................................................. 7

 

E

XPLANATION OF SYMBOLS

 ..................................................................................................... 8

 

L

IMITATION OF 

L

IABILITY

 .......................................................................................................... 9

 

W

ARRANTY 

C

LAUSE

 ................................................................................................................ 9

 

C

LEANING AND MAINTENANCE

 ................................................................................................ 10

 

C

OPYRIGHT

 .......................................................................................................................... 10

 

C

USTOMER SERVICE

 ............................................................................................................. 11

 

D

ECLARATION OF CONFORMITY

 .............................................................................................. 11

 

D

ESCRIPTION OF THE USED TECHNICAL TERMS

 ....................................................................... 11

 

SAFETY.................................................................................................................................................... 14

 

R

ESPONSIBILITY OF THE OPERATING COMPANY

 ....................................................................... 14

 

S

TAFF REQUIREMENTS

 .......................................................................................................... 15

 

Qualifications ................................................................................................................... 15

 

Unauthorised persons ...................................................................................................... 15

 

Instruction ........................................................................................................................ 16

 

I

NTENDED USE

 ...................................................................................................................... 16

 

P

ERSONAL PROTECTIVE EQUIPMENT

 ...................................................................................... 17

 

S

PECIAL HAZARDS

 ................................................................................................................ 18

 

TECHNICAL DATA .................................................................................................................................. 20

 

G

ENERAL SPECIFICATIONS 

XB4JET

 

/

 

XB8JET ....................................................................... 20

 

C

ONNECTION PARAMETERS 

XB4JET

 

/

 

XB8JET ...................................................................... 20

 

O

PERATING CONDITIONS

 ....................................................................................................... 21

 

P

ERFORMANCE DATA

 ............................................................................................................ 22

 

I

NKS

  24

 

HP inks 24

 

LX inks (Funai) ................................................................................................................. 24

 

MX inks (Trident).............................................................................................................. 24

 

XR-inks (Xaar) ................................................................................................................. 25

 

N

AMEPLATE CONTROLLER

 ..................................................................................................... 26

 

N

AMEPLATE PRINT HEAD

 ....................................................................................................... 26

 

S

COPE OF DELIVERY

 ............................................................................................................. 27

 

TRANSPORT, PACKAGING AND STORAGE ....................................................................................... 28

 

S

AFETY NOTES ON TRANSPORT

.............................................................................................. 28

 

S

YMBOLS ON PACKAGING

 ...................................................................................................... 29

 

T

RANSPORT INSPECTION

 ....................................................................................................... 29

 

P

ACKAGING

 .......................................................................................................................... 30

 

S

TORAGE

 ............................................................................................................................. 31

 

Storage controller............................................................................................................. 31

 

Storage HP print heads .................................................................................................... 31

 

Storage LX print heads .................................................................................................... 31

 

Storage MX or XR print heads ......................................................................................... 32

 

Storage HP ink cartridge .................................................................................................. 33

 

Storage LX ink cartridge ................................................................................................... 34

 

Storage MX ink bottles ..................................................................................................... 36

 

Storage XR ink bottles ..................................................................................................... 36

 

ASSEMBLY AND FUNCTION ................................................................................................................. 37

 

B

RIEF DESCRIPTION

 .............................................................................................................. 37

 

C

ONTROLLER

 ....................................................................................................................... 38

 

P

RINT HEADS

 ........................................................................................................................ 40

 

Summary of Contents for Markoprint XB4JET

Page 1: ...Maintenance Markoprint XB4JET XB8JET Artikelnummer der Dokumentation 72800153 Copyright Weber Marking Systems GmbH Software Version 2 019 As at Mai 20 2018 Version 08 Weber Marking Systems GmbH Maarw...

Page 2: ...Blank page...

Page 3: ...HAZARDS 18 TECHNICAL DATA 20 GENERAL SPECIFICATIONS XB4JET XB8JET 20 CONNECTION PARAMETERS XB4JET XB8JET 20 OPERATING CONDITIONS 21 PERFORMANCE DATA 22 INKS 24 HP inks 24 LX inks Funai 24 MX inks Tri...

Page 4: ...installation 77 Insert remove LX ink cartridge 79 MX print head 81 Compact mounting bracket 83 INSTALLATION OF THE XR PRINT HEAD 84 Overview of the connections at the print system 85 Top mounting brac...

Page 5: ...OT LED MESSAGES 127 PLUGS AND SOCKETS 128 Sensor 128 Encoder 129 Alarm connector Alarm1 2 5 6 131 Alarm connector Alarm3 4 7 8 131 External Output 132 Print Head Cable 139 Serial Interface RS232 140 U...

Page 6: ...Content 72800153 Markoprint XB4JET XB8JET Seite 6 von 162 GB...

Page 7: ...is manual thoroughly and understand the content before starting any work Compliance with all safety notes and instructions given in this manual is a basic prerequisite to safe operation Furthermore th...

Page 8: ...lead to death or severe injuries unless avoided CAUTION points out a possibly dangerous situation which may lead to slight or minor injuries unless avoided CAUTION points out a possibly dangerous situ...

Page 9: ...and illustrations provided herein in the case of special designs additional order options or after recent technical changes The obligations of the supply contract the General Trading Conditions as wel...

Page 10: ...nicht gefunden werden page Fehler Textmarke nicht definiert If the contamination is too stubborn and cannot be removed by the rinsing procedure return the unit to our factory for expert cleaning Plea...

Page 11: ...uidelines in their latest versions Description of the used technical terms Technical terms Description A B C CartClip HP LX cartridge holder for storage of already opened cartridges to protect them ag...

Page 12: ...o crystal changes its length with voltage Piezo print head A print head which ejects ink by a piezo crystal ppi Pulse per inch Print direction Print direction indicates the direction of movement of th...

Page 13: ...photo sensor light barrier reflex sensor Q R S Sensor See product sensor Shaft encoder If a shaft encoder is connected to the controller the print speed is automatically matched to the conveyor belt s...

Page 14: ...ty regulations and perform risk assessments to determine additional hazards arising from particular working conditions where the device is operated The company must implement these by compiling operat...

Page 15: ...on his her technical training knowledge and experience as well as knowledge of relevant standards and provisions capable of executing tasks on electrical equipment and independently recognising and a...

Page 16: ...ed The Markoprint XB4JET XB8JET serves to create print images and to print these from the top or side onto smooth and absorbent product surfaces positioned on a conveyor belt Any use beyond the intend...

Page 17: ...in the working area Wear when performing special tasks Always wear when performing installation tasks Protective clothing is close fitting work clothing with low tear resistance tight sleeves and no...

Page 18: ...plug and check that power is off Always disconnect mains before performing cleaning and repair tasks Keep moisture from live parts Moisture may cause a short circuit Primary or secondary batteries Rec...

Page 19: ...refore Be cautious when working near sharp edges and pointed corners If in doubt wear protective gloves Dirt and objects lying about CAUTION Risk of stumbling posed by dirt and objects lying about Dir...

Page 20: ...cket and connections Connection parameters XB4JET XB8JET Electrical Specification Value Unit Voltage Device 90 to 240 V AC Frequency Power pack 50 to 60 Hz Current consumption maximum 0 5 A Power cons...

Page 21: ...for 24V operating voltage E g 24V 10 or 10V 30V The inputs are NPN as standard but can be switched to PNP with the iDesign software Operating conditions Environment Specification Value Unit Temperatu...

Page 22: ...s Print height with HP 2 5 print heads LX print heads 1 to 50 mm Print height with MX print heads 3 to 400 mm Print height with XR print heads 1 to 284 mm Max horizontal resolution with HP 2 5 print h...

Page 23: ...ei 300dpi Barcodes 90 180 max 60 m min m min m min Max print speed with LX print heads depending on resolution bei 300dpi HiSpeed Version1 bei 300dpi Barcodes 90 240 max 90 m min m min m min Only avai...

Page 24: ...Cartridge HP WDBLK1 Cartridge HP WDBLK2 Color Cartridge HP RCBLU Cartridge HP RCRD Cartridge HP WDGN2 Optional Special inks Cartridge HP UVINV Other On request LX inks Funai Specification Type Black...

Page 25: ...Technical data 72800153 Markoprint XB4JET XB8JET Seite 25 von 162 GB XR inks Xaar Specification Type XR 71 XR 980 Oil ink non pigmented black...

Page 26: ...troller Nameplate print head The nameplate is attached to the side of the print head and displays the following System type Serial number Supply voltage Power consumption Address of manufacturer Fig 2...

Page 27: ...ET controller 1 x Power cable 1 x DVD content Chapter DVD content Page 126 1 x Operating manual DVD 1 x iDesign Software DVD 1 x USB cable A B 1 x Ground cable Optional HP print head LX print head MX...

Page 28: ...aintenance staff of the operating company may be entrusted with the handling of packages In this respect be sure to observe the notes below Safety notes on transport Improper transport CAUTION Damage...

Page 29: ...p packages away from moisture and keep dry Protect from heat Protect packages from heat and direct sunlight Transport inspection Check the delivery for completeness and transport damages immediately u...

Page 30: ...e assembly only Original packaging is available from the manufacturer to ensure optimal dispatch of the device Please contact your local distributor Handling of packaging materials Dispose of packagin...

Page 31: ...ink cartridges and store them like you can see under the point Storage HP ink cartridge Store the print heads under following conditions Do not store outdoors Keep dry and free of dust Do not expose...

Page 32: ...esume operation Customers having replacement heads in storage should rotate them every three months In this way the customer has a regular control over the functional integrity of his print heads All...

Page 33: ...the ink in the nozzles from drying out To do this the ink cartridges must be removed from the print head Chapter Inserting remove the HP ink cartridge Page 75 The time how long a cartridge can be stor...

Page 34: ...cessary before restart Chapter Cleaning LX ink cartridges Page 108 Storage 3 days If ink cartridges are not used for an extended period of time they must be stored in a cartridge clip CartClip to prev...

Page 35: ...Insert the ink cartridge in the CartClip as illustrated Pull the nose of the cartclip slightly to the back until the cartridge click into place Fig 6 Insert the LX cartridge To remove the LX ink cart...

Page 36: ...expose to aggressive media Keep away from direct sunlight Avoid mechanical shock Storage temperature 5 C to 45 C Relative humidity maximum 60 Storage XR ink bottles New original ink bottles can be st...

Page 37: ...stick to the Markoprint XB4JET XB8JET The Markoprint XB4JET XB8JET is available as standard version Advanced and as Pro Version with extended functions Functions Markoprint XB4JET XB8JET Advanced Pri...

Page 38: ...int XB4JET XB8JET controller consists of The electronics inside the housing The connectors on the system back for power supply encoder photo sensor and other in outputs The Markoprint XB4JET XB8JET ca...

Page 39: ...n 162 GB Fig 10 Controller XB4JET back connection side No Description 1 ALARM 2 SENSOR 3 ENCODER 4 START BUTTON 5 STATUS LED 6 POWER CONNECTION 7 RS 232 8 PRINT HEAD CONNECTIONS 9 NETWORK CONNECTION 1...

Page 40: ...cartridge Controller connector Integrated electronics Fig 11 Print head HP MK2 Version1 Single model No Description 1 DEFLECTOR 2 INK CARTRIDGE 3 STATUS LED 4 CONTROLLER CONNECTION 5 APERTURE SENSOR...

Page 41: ...Assembly and function 72800153 Markoprint XB4JET XB8JET Seite 41 von 162 GB Fig 12 Overview HP print heads...

Page 42: ...ting element which generates a steam bubble when current is briefly applied 1 9 s is fitted behind each jet opening This steam bubble gives the ink between the heating element and the jet opening an i...

Page 43: ...ntacting View of the SmartCard cartridge The chip is detected by inserting the cartridge The printhead LED show this The head LED blinks green for 3 seconds if the SmartCard is detected The LED blinks...

Page 44: ...lculated by the ink weight g specific weight g ml and drop size in pl The values are read out of the chip depending on the ink type Warning message with expired shelf life date of filling and shelf li...

Page 45: ...ting brackets at the production line directly The LX print heads consist of Cartridge bracket Ink cartridge Controller connector Integrated electronics Fig 13 Print head LX MK2 Version 1 Single versio...

Page 46: ...te 46 von 162 GB The LX print heads are available in two different versions LX MK2 Version 1 flat version with connector at the back LX MK2 Version 2 version with connector at the bottom Detailed dime...

Page 47: ...am bubble gives the ink between the heating element and the jet opening an impulse and therefore shoots a defined quantity of ink out of the opening When the steam bubble reforms a corresponding quant...

Page 48: ...m print height The adapter of the ink bottle The integrated electronics The flange plate on the bottom side of the housing optional on the side with connector for the controller power supply alarm lig...

Page 49: ...mbly and function 72800153 Markoprint XB4JET XB8JET Seite 49 von 162 GB Fig 16 Trident print head MX 50 Compact model Fig 17 Trident print head MX 50 Top model Fig 18 Trident print head MX 50 Vario mo...

Page 50: ...JET Seite 50 von 162 GB Print head distance The distance from nozzle to nozzle is 150 mm if two or more print heads will be installed to print 150 mm or higher The 50mm print head if needed must the t...

Page 51: ...he warranty The print head MX 100 has 256 selectable channels each with 3 nozzle openings The print head MX 50 has 128 selectable channels each with 3 nozzle openings The nozzle plate is permanently s...

Page 52: ...ection of travel The Multiline MX 100 Compact system is not suitable here because the head cannot be rotated independently of the ink system In the Top model the print head is connected with its own i...

Page 53: ...72800153 Markoprint XB4JET XB8JET Seite 53 von 162 GB Example for assembly Fig 21 Level system unit print head module with top application Fig 22 Level system unit print head module with top system a...

Page 54: ...ce When the drops exit the print head a suction pressure is generated that pulls more ink from the tube The surface tension of the ink present directly at the nozzles prevents ingress of air into the...

Page 55: ...he bottle is full a red LED shows this on the front The service unit is used for removing excess ink from the nozzle plate after a purging process An opening is located at the lower end of the nozzle...

Page 56: ...control electronics an ink system with holding fixture for the ink bottle and connections for the power supply shaft encoder external photo sensor and in outputs at the back of the system At the top s...

Page 57: ...ons Strong impacts may lead to disruption of the surface tension and ingress of air into the head Ink system The ink system consists of a cache tank on which the ink bottle is placed Furthermore a pum...

Page 58: ...0153 Markoprint XB4JET XB8JET Seite 58 von 162 GB Complete overview XR71 Fig 17 XR 71 No Description 1 INK BOTTLE 2 CONTROL PANEL WITH ENTRY KEYS LED STATUS LIGHT USB A SOCKET 3 FRONT PLATE 4 NOZZLE P...

Page 59: ...nd function 72800153 Markoprint XB4JET XB8JET Seite 59 von 162 GB Fig 1 XR 71 No Description 1 POWER SOCKET 2 OPTION SUB D 15 POL 3 RELEASE BUTTON INK BOTTLE 4 BOTTLE FOR EXCESS INK 5 MOUNTING BRACKET...

Page 60: ...nte nicht gefunden werden is available in following versions Fehler Verweisquelle konnte nicht gefunden werden Compact max print height 71 mm Fig 2 XR 71 Compact Fehler Verweisquelle konnte nicht gefu...

Page 61: ...Markoprint XB4JET XB8JET Seite 61 von 162 GB Fig 4 XR 71 Top Fehler Verweisquelle konnte nicht gefunden werden Top for printing from the side max print height 71 mm Standard hose length 1m Fig 5 XR 71...

Page 62: ...e The nozzle plate is fixedly connected to the print head module and can t be disassembled The print head can t opened disassembled Fig 6 XAAR print head module XR 71 No Description 1 INK SUPPLY 2 INK...

Page 63: ...ntrol cable It is important that the ink system is installed at the same height as the print head Note The lower edge of the nozzle plate must be set 63 mm higher than the lower edge of the ink reserv...

Page 64: ...nit may be used in the system The use of another ink will cause a total breakdown of the print system The system must not be run dry without ink The system is supplied filled with ink Ink could escape...

Page 65: ...equipment Wear the following protective gear when performing installation and commissioning tasks Protective clothing Safety shoes Safety gloves Electrical system DANGER Danger to life through electri...

Page 66: ...ccordance with workplace ordinances as well as country specific legislation The installation location must be a dry and dust free room ideally with an ambient temperature of approx 18 25 C The install...

Page 67: ...rresponds Fig 24 Controller connection 3 Connect the mains cable to the mains socket Fig 24 1 of the controller 4 Insert the mains plug into an earthed wall socket 5 If a rotary Encoder is installed c...

Page 68: ...et Fig 24 7 tighten 11 When laying the cables ensure that cables are not tripping hazards and do not lay them around corners and sharp edges Avoid abrasive surfaces CAUTION Material damage due to indu...

Page 69: ...Design and activate the stitch function under Tools General settings 5 Connect the USB to your computer You should see one XB4JET This is unit head 1 to 4 6 Change the IP Address to a free address of...

Page 70: ...s LED stops blinking 10 Connect the USB stick to USB A head 5 8 Wait that the status LED stops blinking 11 Connect the USB to your computer You should see a second XB4JET This is unit head 5 to 8 12 C...

Page 71: ...wait that the status LED stops blinking 15 Connect the Ethernet cable to the XB8ET and you should see both units connected via Ethernet 16 Click on the XB8JET and go to Settings System Stitch device...

Page 72: ...Installation and initial operation 72800153 Markoprint XB4JET XB8JET Seite 72 von 162 GB 19 To go back to two single units you can remove the stitch device...

Page 73: ...speed mainly The distance between print head and product can be 5 mm if the print speed is less than 20 m min Installation must be performed by specialised staff 1 Attach mounting brackets to the pro...

Page 74: ...nt of the conveyor belt 7 Mount optional rotary encoder on production line 8 Connect the rotary encoder cable to the rotary encoder connector and fasten 9 If necessary mount an additional screen to pr...

Page 75: ...zzle plate Use the ink cartridge as soon as possible after having removed the protective foil 2 Before replacement of the cartridge wipe the nozzle plate once with a lint free cloth 3 Insert the ink c...

Page 76: ...rkoprint XB4JET XB8JET Seite 76 von 162 GB Remove the HP ink cartridge from the print head 1 Press diagonal upwards at the end of cartridge 2 Tip the cartridge from behind upwards 3 Remove the ink car...

Page 77: ...int speed mainly The distance between print head and product can be 10 mm if the print speed is less than 20 m min Installation must be performed by specialised staff 1 Attach mounting brackets to the...

Page 78: ...ement of the conveyor belt 7 Mount optional rotary encoder on production line 8 Connect the rotary encoder cable to the rotary encoder connector and fasten 9 If necessary mount an additional screen to...

Page 79: ...only when the printing process is switched off Inserting the LX ink cartridge in the print head 1 Remove the protective foil from the nozzle plate Use the ink cartridge as soon as possible after havi...

Page 80: ...lso shown in the iDesign status menu The LED on the LX print head changes from red to green if the cartridge is inserted correctly Remove the LX ink cartridge from the print head 1 Swing the clamp lev...

Page 81: ...nect if the power supply is dead voltage Installation of a new print head 1 Install print head ink system and service module PSU The system must build up stable before opening the ink system and nozzl...

Page 82: ...e ink system reservoir is closed This prevents ink from leaking and air from entering during transport Remove the protective cap from the nozzle plate once you have opened the vent cap in the ink syst...

Page 83: ...t head in the Compact model The print head and ink system are consolidated into a single unit Fig 35 Mounting bracket Compact The service unit is mounted on the lower leg of the mounting bracket Optio...

Page 84: ...ct mounting rails prepared by the customer protect the system unit from vibrations and damage while the product is passing the system unit Required Resources Setscrew wrench Allen key Instruction Plea...

Page 85: ...Lock the system unit by tightening the Allen screws 5 A product deflector guidance in running direction in front of the print head should be mounted to protect the print head Overview of the connecti...

Page 86: ...Installation and initial operation 72800153 Markoprint XB4JET XB8JET Seite 86 von 162 GB 4 GROUND BOLT...

Page 87: ...en damage to the nozzle plate Installation must be performed by specialised staff 1 Install the mounting bracket on the production line 2 Push the print head with the clamp on the bottom or into the m...

Page 88: ...f the ink cartridge Screw the cartridge into the reservoir opening Avoid tilting the thread WARNING Tighten the ink cartridge only lightly like you would a light bulb for example in order to avoid dam...

Page 89: ...than 20 seconds the vacuum pump runs continuously to de aerate the print head Therefore the nozzle plate should be closed with the head clamp to rinse the ink in a circulation The pump stops pumping...

Page 90: ...al operation 72800153 Markoprint XB4JET XB8JET Seite 90 von 162 GB Step Procedure Fig 38 Purge the nozzles 3 Remove the locking clamp from the nozzle plate and store it in a convenient place Fig 39 Re...

Page 91: ...e cloth Rinse the system before the initial operation With a short push on the button it happen a flush run the vacuum pump of the maintenance station runs to suck off the ink rests The vacuum pump ru...

Page 92: ...and one MX print head module MX MX The system controls MX print head modules exclusively Up to two print head modules are selectable MX LX The system controls one MX print head module and one LX prin...

Page 93: ...he configuration of the print technology must performed Chapter Configuration of the print technology page 92 CAUTION Material damages caused by an incorrect installation of the control system With th...

Page 94: ...t end No print text No encoder signal Encoder is to fast Network LED GREEN O K YELLOW Busy RED Failure Connected Data transfer Status LED GREEN O K YELLOW Busy RED Failure Ready Prints i e empty cartr...

Page 95: ...ss bar of the Web browser Possibly other settings had to make on the PC to have access to the IP address System administrator The system IP can be read or rather set up in the iDesign software Fig 41...

Page 96: ...see page 128 for further details A variety of configurations are possible and so the connectors for output of status messages OK Warning Error cartridge level messages 5 low empty print ready and pri...

Page 97: ...s must be installed on a commercially available PC follow the enclosed iDesign operating instructions The diagram below shows the operating surface of the iDesign software Fig 43 User interface iDesig...

Page 98: ...connection is also possible by RS232 Parameter Preparation In iDesign below Connections click on Add system adjust the IP address and confirm with OK or click on Search on Com Ports A system which is...

Page 99: ...print image with the buttons Text Date Counter Barcode Variable Logo The finished print layout can be saved by a name with max 8 digits standard the print images will be saved below Official iDesign...

Page 100: ...XB4JET Every control system card must activate separate by using iDesign Always two data lines RS232 USB or Ethernet are required If required the Ethernet 5 fold Switch 72900492 can be used The start...

Page 101: ...this is specifically pointed out in the description of the individual faults Work on the electrical system may only be performed by electricians Electrical system DANGER Danger to life through electri...

Page 102: ...encoder settings Check rotary encoder and encoder settings Instructed person HP print head Disorder Possible cause Troubleshooting Recovered by The print head does not print at all No start pulse Che...

Page 103: ...in the electronics of the print head Send print head in for repair Manufacturer Faulty rotary encoder or incorrect rotary encoder settings Check rotary encoder and encoder settings Instructed person B...

Page 104: ...able and electronic board connections Electrician When printing is initiated the head generates the typical slightly chirping noise but no print appears Air has entered all ink channels Carry out a pu...

Page 105: ...print quality may deteriorate due to dust and ink vapour In this case wipe the nozzle plate of the ink cartridge with a lint free cloth Requirements Absorbent cloths Instruction Please clean the nozzl...

Page 106: ...nadequate Open ink cartridges subjected to severe shock or shaking may result in air entering the nozzles These results in increased nozzle failures during printing or the ink cartridges stop printing...

Page 107: ...ation in the injection continue extraction until the ink appears in the injection 6 Remove the syringe from the holder 7 Remove the ink cartridge from the holder 8 Wipe the nozzle plate of the ink car...

Page 108: ...ain alcohol Or when a cartridge is dropped severely shaken or is exposed to strong vibrations To view the air from the nozzle to remove the ink activator as described in the manual can be used A typic...

Page 109: ...t definiert Instruction Please rinse the MX print head as follows Step Procedure 1 Press the PURGE button on the system flange plate With a short push on the button it happen a flush run the vacuum pu...

Page 110: ...e system on Fig 2 Switch the system on 2 Put the locking clamp on the nozzle plate Fig 3 Put the locking clamp on 4 Press the PURGE button and hold them pressed for ca 30 seconds ATTENTION ink may lea...

Page 111: ...inse the ink in a circulation The pump stops pumping after 30 sec automatically If the contamination is too stubborn and cannot be removed by the rinsing procedure return the unit to our factory for e...

Page 112: ...flush run the vacuum pump of the maintenance station runs to suck off the ink rests The vacuum pump runs after approximately 1 sec shortly to purge ink air and dust from the nozzles Afterwards the vac...

Page 113: ...e working on the electrical system disconnect from the mains remove mains plug and check that power is off Always disconnect mains before performing cleaning and repair tasks Keep moisture from live p...

Page 114: ...rint head with the cleaned locking clamp 4 Remove the ink bottle 5 Check whether the red sealing ring o ring is present 6 Place the red sealing ring into the opening of the ink container and close it...

Page 115: ...us waste treatment regulations and may only be disposed of by approved specialized companies Unless return or disposal agreements were made submit disassembled components for recycling Scrap metals Su...

Page 116: ...old an absorbent cloth in front of the nozzle plate of the ink cartridge The specified drying times can be reduced by additional heat treatment hot air blower IR heater The open time can be extended b...

Page 117: ...bsorbent surfaces Open time without loss of quality Up to 2 hours depending on intensity and print image 72500124 5 Cartridge HP RCRD 1x ink cartridge colour red content per 42 ml Specially developed...

Page 118: ...depending on intensity and print image 72500300 2 Cartridge LX GP1 Ink cartridge modified color black 33 ml capacity each Specially developed high pigmented water based Funai ink Well suited for sharp...

Page 119: ...nveyor from the side with quick fastener to take the head out of the mounting bracket without technical tools Model Dovetail 72801010 3 Mounting bracket HP print head TOP For a fixing on a conveyor fr...

Page 120: ...sor NPN 10 30V DC X2JET X4JET MX Inkl 5 0m Anschlusskabel M8 auf M8 zur direkten seitlichen Montage am MX Druckkopf 72801074 5 PE sensor NPN 10 30V DC X2JET X4JET mit MX 50 Abweiser Inkl 5 0m Anschlus...

Page 121: ...r retaining ink cartridges type 15 45 72900074 13 Ink Aktivator for de aerating and cleaning the ink cartridges 72900108 14 CartClip for retaining LX ink cartridges 72902026 15 Measuring wheel Measuri...

Page 122: ...oprint XB4JET XB8JET Seite 122 von 162 GB No Figure Subassembly Description Order no 24 Cable Extension cable 10m 72900227 25 Cable Adapter M8 connector to M12 socket 0 6m 72901035 26 Cleaning stick C...

Page 123: ...e iDesign software the changed parameters stay active till a new ink type will be select on the Markoprint XB4JET XB8JET The ink chart is discarded in the HMI index as excel sheet InkPar csv The chart...

Page 124: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 124 von 162 GB InkParLX csv for LX System InkParMX csv for MX System...

Page 125: ...is blinking green yellow 3 With a short press on the Start button the version will be copied and the system restarts Wait until the top and the lowest LED is red 4 With again a short press on the Sta...

Page 126: ...x 72800153 Markoprint XB4JET XB8JET Seite 126 von 162 GB DVD content Following the files on the DVD iDesign software Manual Leaflet The necessary files for the software updates HMI list HTML list Syst...

Page 127: ...atus LED Sensor LED Description ye ye Write 64MB memory rd Read invert 64MB memory rd Read test 64MB memory ye Test ok Load BootMain from SPI ye Programming and start of BootMain ye rd BootMain initia...

Page 128: ...anged to PNP via software Photocell with 4 pole M8 round plug PIN Description Value Unit 1 Power 24 V 2 Sen2 Start pulse inverted signal Input standard NPN 3 GND 0 V 4 Sen1 Start pulse Input standard...

Page 129: ...g a PNP encoder or a PNP Signal as encoder the encoder input must be pulled to GND with an 1KOhm resistor The resistor must be for min 1W and the load is about 25mA Fig 44 Socket 4 pole M8 plug Cable...

Page 130: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 130 von 162 GB Fig 45 Splitter cable and whose pin assignment...

Page 131: ...6 6 In 8 Rose Reserve not connected see page 136 7 8 GND Red common contact Alarm connector Alarm3 4 7 8 The alarm light 24V will be connected to the 8 pole M12 socket 24V voltage will be switched on...

Page 132: ...e Sub D socket Input NPN input can be changed to PNP via software Standard NPN to GND switching Input voltage for PNP 10 V 24 V PIN Name Description Potential 1 Out 5 Relay 1 OK 2 Out 5 Relay 1 3 Out...

Page 133: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 133 von 162 GB Electrical drawings for X4JET...

Page 134: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 134 von 162 GB...

Page 135: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 135 von 162 GB...

Page 136: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 136 von 162 GB X2JET X4JET Mainboard LEDs on the Mainboard...

Page 137: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 137 von 162 GB...

Page 138: ...JET Seite 138 von 162 GB Additional input IN4 und IN8 connecting on the flange plate On the mainboard you can find a connector with IN4 und IN8 Theas three pins must be connected with the M12 connecto...

Page 139: ..._1 in Lvds 6 PWHFIRE in Lvds 7 PWHFIRE in Lvds 8 IR_Signal out 0 V 9 DIN_2 in Lvds 10 DIN_2 in Lvds 11 AGND power 0 V 12 DCLK in Lvds 13 DCLK in Lvds 14 VCC power 5 V 15 GND power 0 V 16 res power 0 V...

Page 140: ...b D connector PIN Name Description Abbreviation In Out 1 NC 2 Transmit Data Cable for transmitted data TxD Out 3 Receive Data Cable for data reception RxD In 4 NC 5 Ground Signal ground The signal gro...

Page 141: ...ption 1 VCC Red 5 V 2 D White Data 3 D Green Data 4 GND Black Mass Ethernet Connection Network input RJ 45 PIN Description 1 Transmit 2 Transmit 3 Receive 6 Receive Mac addresses The MAC address of th...

Page 142: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 142 von 162 GB Technical drawings Controller XB4JET Fig 46 Measurement controller XB4JET...

Page 143: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 143 von 162 GB Controller XB8JET Fig 47 Measurement controller XB8JET...

Page 144: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 144 von 162 GB Print head HP MK2 Version 1 Single...

Page 145: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 145 von 162 GB Print head HP MK2 Version 2 Single...

Page 146: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 146 von 162 GB Print head HP MK2 Version 1 Twin...

Page 147: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 147 von 162 GB Print head HP MK2 Version 2 Twin...

Page 148: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 148 von 162 GB Print head LX MK2 Version 1 Single...

Page 149: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 149 von 162 GB Print head LX MK2 Version 2 Single...

Page 150: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 150 von 162 GB Druckkopf LX MK2 Version 1 Twin...

Page 151: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 151 von 162 GB Druckkopf LX MK2 Version 2 Twin...

Page 152: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 152 von 162 GB Print head MX 50...

Page 153: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 153 von 162 GB Print head MX 100...

Page 154: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 154 von 162 GB Mounting bracket Compact...

Page 155: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 155 von 162 GB Mounting bracket Top...

Page 156: ...4JET XB8JET Seite 156 von 162 GB Universal mounting bracket for controller These pictured drawings show an extraction of the possible variations of the print heads Further drawings or 3D CAD data can...

Page 157: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 157 von 162 GB Instruction sheet Copy the instruction sheet before completing Date Name Type of instruction Instruction by Signature...

Page 158: ...flect Not used Print delay 25 0 999 mm Print repeat distance 0 0 9999 mm Number of print repeats 0 0 999 Intensity 50 300 900 DPI Print width 100 10 900 Nozzle rows A B A B A B Head voltage 110 V Fire...

Page 159: ...r 1 Not used User 2 Not used User 3 Not used Print mode Not used Save variable fields Not used Sensor 1 2 1 2 3 4 Turning display Not used Sensor I O Not used Encoder I O Not used Trigger output delay...

Page 160: ...0600 0060 0000 0000 0000 0045 0000 0000 0000 1 111 0001 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 3020 1000 1020 3000 CR ESC K3 CR ESC M 0002 0150...

Page 161: ...162 GB Declaration of Conformity The Markoprint XB4JET XB8JET corresponds to the design and construction as well as the system version with the essential safety requirements of the Low Voltage and EMV...

Page 162: ...Appendix 72800153 Markoprint XB4JET XB8JET Seite 162 von 162 GB...

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