Weaver W-957-40 Operation Manual Download Page 2

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CONTENT

1.Preface

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WARNING CLAUSE -----------------------------------------------------------------------------------------------4

INTRODUCTION---------------------------------------------------------------------------------------------------4

INSTALLATION-----------------------------------------------------------------------------------------------------5

SAFETY REGULATION-----------------------------------------------------------------------------------------6

INSTALLATION & OPERATION

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2.1INSTALLATION OF THE PROTECTIVE COVER------------------------------------------------------9

2.2INSTALLATION OF THE MAINSHAFT--------------------------------------------------------------------9

2.3EQUIPPING POWER SOURCE----------------------------------------------------------------------------9

3. TECHNICAL PERFORMANCE

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3.1PERFORMANCE & CHARACTERISTICS-------------------------------------------------------------10

3.2MAIN TECHNICAL SPECIFICATION--------------------------------------------------------------------10

3.3WORKING PRINCIPLE--------------------------------------------------------------------------------------11

TRANSPORTATION & INSTALLATION

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4.1TRANSPORTATION------------------------------------------------------------------------------------------11

4.2INSTALLATION -----------------------------------------------------------------------------------------------12

SAFETY PRECAUTIONS

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CONFIGURATION & USE

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6.1 CONFIGURATION ------------------------------------------------------------------------------------------14

6.2 CONTROL PANEL-------------------------------------------------------------------------------------------15

6.3 BASIC OPERATION----------------------------------------------------------------------------------------16

6.4 VALUE INPUT------------------------------------------------------------------------------------------------17

6.5 RESIDUAL UNBALANCE VALUE DISPLAY-----------------------------------------------------------19

6.6 BALANCE MODE & ALU BALANCE MODE SELECT----------------------------------------------19

6.7 SUPPLEMENTARY EXPLANATION -------------------------------------------------------------------21

PROGRAM SETUP

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Summary of Contents for W-957-40

Page 1: ...1 ...

Page 2: ...MANCE 10 3 1PERFORMANCE CHARACTERISTICS 10 3 2MAIN TECHNICAL SPECIFICATION 10 3 3WORKING PRINCIPLE 11 4 TRANSPORTATION INSTALLATION 11 4 1TRANSPORTATION 11 4 2INSTALLATION 12 5 SAFETY PRECAUTIONS 12 6 CONFIGURATION USE 14 6 1 CONFIGURATION 14 6 2 CONTROL PANEL 15 6 3 BASIC OPERATION 16 6 4 VALUE INPUT 17 6 5 RESIDUAL UNBALANCE VALUE DISPLAY 19 6 6 BALANCE MODE ALU BALANCE MODE SELECT 19 6 7 SUPPLE...

Page 3: ...SSURE SENSOR INSTALLATION WIRING 24 7 4GENERAL TROUBLESHOOTING SOLUTION 24 7 5 ACCESSORIES 26 8 MAINTENANCE 27 9 OPERATION DETAILED DESCRIPTION 30 9 1HOW TO BALANCE A WHEEL 30 9 2 PARAMETER SETUP 31 9 3CUSTOMER SELF CALIBRATION 34 APPENDIX 1 38 APPENDIX 2 39 ...

Page 4: ...fe and practical instructions for the use and maintenance of the wheel balancer If such instructions are carefully followed the machine will offer you the levels of efficiency and duration The following paragraphs deﬁne the levels of danger regarding the machine DANGER Refers to immediate danger with the risk of serious injury or death WARNING Dangers or unsafe procedures that can cause serious in...

Page 5: ... please contact an authorized Service Centre for assistance INSTALLATION Take the utmost care when unpacking assembling lifting and setting up the machine as indi cated below Failure to observe these instructions can damage the machine and compromise the operator s safety Remove the original packing materials after positioning them as indicated on the packaging All regulations in force concerning ...

Page 6: ...ng conditions are essential read and understand the information and instructions described in this manual have a thorough knowledge of the features and characteristics of the machine keep unauthorized persons well clear of the working area make sure that the machine has been installed in compliance with all relevant standards and regulations in force make sure that all machine operators are suitab...

Page 7: ...OTECTIVE GLASSES POWER OFF THE ELECTRICAL SOURCE OF THE MACHINE DURING MAINTANCE Meaning of the decals including the one indicating caution Lightning symbol This decal positioned on the back of the machine indicates where to insert the power supply cable and warns the user to pay attention to his safety Warning for rotating machine part This decal positioned next to the balancing shaft reminds the...

Page 8: ...he first 3numbers is the abbreviate of the model The middle 4 is the manufacture date and the last 4 is company product series number D What on the cross line is the name and address of the company and under the cross line not includes the above explained but the rated electrical parameters such as voltage frequency power phase number full load current and the weight and manufacture date of the ma...

Page 9: ... the connection between power cable and body the power cable connect socket must be grounded with the reliable earth wire All the electrical devices installation must be done by the qualified staff Before installation please check If the power system is comply with the technical parameter marked on the nameplate of the machine The wiring of the machine must have the fuse and the perfect ground pro...

Page 10: ...lligence and high stable mechanical main shaft adopts high precision bearing driven wear resistant low noise press stop key to realize the emergency stop full automatic dynamic static balance check balance 3 ALU rim and 1 motorcycle tire self calibration and full automatic trouble diagnosis 3 2MAIN TECHNICAL SPECIFICATION rated voltage 220V 110V selectable 50 60HZ 380V 50HZ 1P power 250W speed 7S ...

Page 11: ...ording to the indication of the label on the package carton Store environment RH20 95 temperature 10 60 When transport and use the machine do not pull the rotation shaft or it will cause the permanent damage Do not lift the machine at any other position 4 1 1After being sure that the package of your machine is perfect you can carry the wheel balancer to the installation site Fig3 The choice of the...

Page 12: ...r long time and the moisture 5 SAFETY AND PREVENTION 5 1 1 Before operation please confirm that you have read the entire warning label and the instruction manual Not according with the safety instruction can cause the injuries to the operators bystanders 5 1 2 Keep your hands and the other parts of your body from the location with the potential danger Before starting the machine you must check it ...

Page 13: ... the nut turn 4turns around the thread shaft and firmly locked on the main shaft GENERAL CONDITIONS OF USE The wheel balancers described in this manual must be used exclusively to measure the extent and position of car wheel unbalances within the limits speciﬁed in the technical data section Furthermore models equipped with motors must be provided with a suitable guard Any use other than those des...

Page 14: ...ine must be installed properly operated correctly and serviced regularly in order to prevent accidents and injuries 6 CONFIGURATION USE 6 1CONFIGURATION Fig 5 1 Power plug 2 Side Panel 3 Return Spring 4 main switch 5 Scale 6 control panel 7 Weight Tray 8 Hood 9 Quick Nut 10 Balance Shaft 11 Body 12 power switch 13 Cone Storage Handle ...

Page 15: ... press the up down key 3 In the state of parameter input it is the diameter of the rim input key You can change the D set value of the window by press the up down key 4 High accuracy balance key When the display displays 00 press this key the display will display the unbalance value less than 5g 5 Unit conversion key can convert the unit of the unbalance value and size 6 Balancing mode selection k...

Page 16: ...he air pressure of the tire is according with the specified value Check if there are deformation on the rim positioning surface and installation hole Check if there are any foreign bodies in the tire Take off the original weight The installation methods of the wheel Positive positioning negative positioning flange disk when handling the middle and big sizes of tires You can select the methods acco...

Page 17: ...pring suitable cone wheel bowl quick nut 6 3 2 3 FLANGE DISK POSITIONING OPTIONAL Suitable to the big tire assemble Main shaft flange disk fixed on the main shaft wheel cone quick nut NOTE The choice on the cone should be adapted to the rim center hole and pay attention to its direction Or it will cause the inaccurate measurement 6 4 INPUT VALUE 6 4 1 Input DIS Distance Pull the scale to the inner...

Page 18: ...inch to mm The unit conversion of the DIA of the rim from inch to mm Normally the display of D should be in inch When you need the unit of the display to be mm you can use the key to realize the unit conversion from inch to mm After unit conversion the unit of the display values of rim Br and D value but when you switch off and then on the wheel balancer the unit will be still inch The unit conver...

Page 19: ...e it with gentle and avoid knocking the main shaft 5 When clipping the weight Use the hammer to clip the weight on the rim without too much force Do not knock the main shaft hardly to avoid damaging the sensor The position to add the Weight should be free from the grease and should be dry 6 5 RESIDUAL UNBALANCE VALUE DISPLAY The minimum value of the standard weight is 5g so if the weight you use i...

Page 20: ... similar to the parameter input of the car ALU1 to balance the light aluminum alloy rim Adopt clip the weight on the shoulders of the rim ALU1 Dis1 Dis 3 4 Dis2 Dis Br 3 4 Dia 1 Dia 1 Dia2 Dia 1 ALU2 for ALU rim hidden weight inside ALU2 3 4 3 4 1 2 1 2 3 4 1 2 1 1 4 ...

Page 21: ...ing on you will see standard dynamic balance mode setup by the computer When selecting ALU mode and the configuration of the aluminum alloy rim is similar to the above standard ALU1 ALU2 ALU3 you can get relative accurate balance effect If the section of the tire similar to the one given be the program you need do some adjustment on the position and weight of the weight General speaking 1 2 times ...

Page 22: ...r test to test the photocell and STA DYN sensor Next menu Select to enter CAL CAL This function is used when the machine has not been used for long time or the balancing is not accurate Self calibration program setup Press to enter into the program and then press to Confirm and the display will display ADD 0 Press the start key to start the test After running the display will display ADD 100 rotat...

Page 23: ...k the motor and belt Check if the display of the photocell data normal ERR OFF error of stop Press the start key or rise up the protective cover ERR FAC factory set up fault Correct factory set up ERR USR Customer set up fault Customer set up ERR REU Reverse rotates is not correct Troubleshooting of power board Check power cable connection correct or not the wire sequence of the 3 phase motor must...

Page 24: ...ng you should fix the nut1 first and then nut 2 There is the glass glue protective coating on the pressure sensor Short cut connect of press sensor output cable to discharge and then plug the cable discharged into the computer board to avoid the high voltage to break down the computer board Plug the sensor plug according to the original position Calibrate the balancer once again and mount the uppe...

Page 25: ...e will not exceed 5g 1 There are foreign body on the rim or the assemble surface in the rim center deformation 2 sensor damp or quick nut not tightly clamped 3 The external power voltage or the air pressure not enough The flange dick not locked 1 Change the wheel 2 Oven recalibrate the sensor 3 Fix the anchor bolt Each spin the range of the change of value will be 20 90g 1 There are foreign bodies...

Page 26: ... SET BR SCALER 1 PIECE PLIER 1 PIECE THREAD SHAFT 1 PIECE QUICK NUT 1PIECE WEIGHT 1PIECE FLANGE 1PIECE BOWL EDGE 1PIECE BOWL 1PIECE HEXA BOLT M10X160 1PIECE OPTIONAL ACCESSORY ACCESSORY DESCRIPTIU ON ACCESSORY DESCRIPTIUON HOOD 4 POSITION ADAPTOR LARGE CONE FLANGE DISK WEIGHT STICK SCALE CENTERLESS RIM CALIP DK W 1 MJ I MJ I I ...

Page 27: ... where they are suitably protected from dust and dirt If necessary use ethyl alcohol to clean the display panel Perform the calibration procedure at least once every six months LUBRICATION The only rotating parts of the wheel balancer are the motor and balance shaft These parts must be periodically lubricated by the operators If the machine is used very frequently more than 2hours per day we shoul...

Page 28: ...mcor rust IP 220 wash away with acid water 0 Rust protection IP 220 mod wash away with distilled water 0 Corrosion on copper ASTM D 4048 1A Resistance to water spray ASTM D 4049 spray 15 Wash away with water ASMT D 1264 loss weight 79 C 5 SCRAPPING If the machine is to be scrapped separate all electrical electronic plastic and ferrous components and dispose of them separately as provided for by lo...

Page 29: ...isposal of the product performed in a different way from that described above will be liable to the penalties provided for by the national regulations in force in the country where the product is disposed of Further measures for environmental protection are recommended recycling of the internal and external packaging of the product and proper disposal of used batteries only if contained in the pro...

Page 30: ...to measure the Di value which means the distance from the insider of the tire to the body According to measured reading the unit of which is cm press to adjust the value to make the value displayed in the right side window to be the measured value But the unit of this displayed value is mm eg you should input 55mm if the measured value is 5 5cm 3 2 Use the width measurement scale to measure the Br...

Page 31: ...he weight corresponding to the value displayed in the window Once again start the machine to test The window will display the unbalance value The balance process will be completed until reaching the balance range you requied 9 2 MACHINE PARAMETER SETUP Press to enter program setup menu 1 1 p hood setup press to confirm the entrance select to setup the on off of the function of the hood Press to co...

Page 32: ... Select the corresponding unit Press key to confirm the entrance Select to select the unbalance unit is 1Gr or 5Gr Press key to confirm BIP beeper setup Press to setup the on off of the deeper Press to confirm the entrance Select to setup the on off of the beeper Press to confirm Press to enter the sub level ...

Page 33: ...on of test In the condition of POS rotate the tire clockwise the value in the right window will increase Counterclockwise decrease Press key to test static sensor In the condition of STA press the pizeo sensor perpendicular to the main shaft the value in the right window will change which means the installation of the sensor is correct Press key to test static sensor ...

Page 34: ... the program This function can be used after inputting tire parameter hold on pressing for 5seconds to enter this state Press to enter and the display will display ADD O Press to span the machine The window will display ADD 100 then Use your hand to rotate the tire until all the right side lamp light up At this moment clip the weight of 100g at the 12 clock position outside of the tire Press to sp...

Page 35: ...35 After complete the customer self calibration it will display SAV DAT Then the customer self calibration is finished ...

Page 36: ...ocedure Below you would find the detailed instruction Press Home button one time and it displays P press DIS button one time and you will see SET UP Press Home button two times and it dispalys POS XXX pull the wheel by hand clock wise or anti clock wise slowly When it displays POS 110 press Fine button one time then continue to pull the wheel slowly until it displays POS 120 Press Fine button one ...

Page 37: ... o clock position Press to start rotation of the machine When the machine stops it displays 100 ADD at this moment please remove that 100g standard weight from the outside rim edge firstly then pull the wheel by hand until the inner indicating lights are all illuminating clamp that 100g standard weight on the inside rim at 12 o clock position Press to start the rotation again When it stops you wil...

Page 38: ...38 APPENDIX 1 POWER DOARD LAYOUT ...

Page 39: ...39 APPENDIX 2 CIRCUIT SCHEME ...

Page 40: ...40 ...

Page 41: ...41 Appendix Protective cover installation I ...

Page 42: ...pendix Protective cover installation II Hex Screw M10X30 Flat washer 10 Spring Screw M10X20 Spring washer 10 The manufacturer has the right to modify the products without notification to the buyer in advance ...

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