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WBM KOMATSU GD655-6 Manual Download Page 74

Weldco-Beales Manufacturing 

Page 72

WBM

Date Oct 22 2019

Eff S/N

Dwg Rev A

SNOW WING: HYDRAULIC

CONTROL KIT

MSW102 - KOMATSU GD655-7

171-900-0226

ASSEMBLY REVISED 11/22/19

AFTER 3W80204, 11/22/19

ASSEMBLY REVISED 11/22/19

AFTER 3W80204, 11/22/19

Summary of Contents for KOMATSU GD655-6

Page 1: ...ISH COLUMBIA 5770 Production Way Langley BC V3A 4N4 Phone 604 533 8933 Fax 604 530 2206 Toll Free 1 800 665 0511 ONTARIO 515 Welham Road Barrie ON L4N 8Z6 Phone 705 733 2668 Fax 705 733 2669 Toll Free...

Page 2: ...e contact your local equipment dealer or Weldco Beales Mfg This product manual is available online through the dealers portal on our website with sign up instructions Installation Should you encounter...

Page 3: ...the Lift frame 35 Raising the Moldboard 36 To Raise the Snow Wing for Transport 37 Maintenance 39 General Information 39 Replacing Parts 39 Daily Inspections Static 40 Daily Inspections Dynamic 41 Yea...

Page 4: ...WBM Parts Service and Installation Manual MSW102 Snow Wing...

Page 5: ...ing safety messages and decals Review all available documents about the machine including hazard assessments and operation manuals Make the working area safe by keeping all personnel and objects at th...

Page 6: ...Correctly support all attachments and linkages during installation and before performing maintenance or inspections If the attachment is not functioning correctly have it checked and or repaired by a...

Page 7: ...TENDING PUSHPOLE ASSEMBLY SNOW WING LIFT CYLINDER LADDER SPACER SNOW WING FRONT MOUNT LIFT FRAME CYLINDER LIFT FRAME MOLDBOARD Terminology Attachment may not be exactly as illustrated MSW102 SNOW WING...

Page 8: ...99 002 0560 Warning Decal Part Number 599 002 0557 MSW102 SNOW WING PARTS SERVICE AND INSTALLATION GENERAL INFORMATION DECALS Decals Replace worn or missing decals all decals must be legible and free...

Page 9: ...ARE SHEAR PINS Assembly Upon Arrival Shipping Container Instructions Remove the attachment from the transport truck shipping container use suitable equipment Check all items on arrival for damage and...

Page 10: ...quivalent wire Torque all bolted connections and threaded hydraulic fitting or adapter connections to the values listed in the appendix Clean all threaded mounting holes with a tap or thread chaser Fo...

Page 11: ...ets around the ladder spacer may need to be removed or trimmed Remove and trim as required IF REQUIRED TO INSTALL THE LADDER SPACER REMOVE THE SHEET METAL BRACKETS AND TRIM THE SHEET METAL 2 Repositio...

Page 12: ...when installed will not interfere with any mounts clamps or other components on the motor grader frame The factory work light mount bars may need grinding to fit the lift frame mount See photo below R...

Page 13: ...from the ground see illustration below iii Install one clamp plate and two shims on each side of the mount iv Tighten the clamp plates lift frame and shims with ten HHCS 1 00 NC X 4 50 GR 8 bolts twe...

Page 14: ...OF HINGE 2 00 X 4 00 PIN HHCS 0 625 NC X 1 00 0 625 FLAT WASHER RUBBER WASHER INSTALL ON TOP OF HINGE CYLINDER HHCS 1 00 NC X 4 50 GR 8 1 00 FLAT WASHER 1 00 HEX NUT 1 50 X 6 875 PIN 0 375 X 3 00 COT...

Page 15: ...1 75 X 10 9 NUTS LADDER SPACER 6 Install the ladder spacer using four HHCS M12 X 1 75 X 40 00 mm X 10 9 bolts eight 12 mm washers and four 12 00 X 1 75 X 10 9 nuts Torque bolts to specifications in t...

Page 16: ...to the Komatsu ripper mount The top of the first block needs to be 10 1 4 inches from the top of the ripper mount The top of the second block needs to be 15 9 16 inches from the top of the ripper moun...

Page 17: ...TION COMPONENT INSTALLATION 10 Fit and fully weld the rear mount to the Komatsu ripper mount and back plate i Position the rear mount so it is level and so the bottom of the rear mount is 24 5 8 inche...

Page 18: ...al installation may vary 1 2 7018 ROD OR EQUIVALENT ii Fully weld the snow wing rear mount to the ripper mount 1 2 7018 ROD OR EQUIVALENT 1 2 7018 ROD OR EQUIVALENT 1 2 7018 ROD OR EQUIVALENT 1 4 MSW1...

Page 19: ...e hinge with the 2 hinge bolt nut and washer The bolt must be installed with the nut on the blade side of the moldboard DO NOT OVERTIGHTEN THE NUT the moldboard MUST be allowed to pivot With the nut p...

Page 20: ...NUT CLEVIS 1 50 6 UNC X 8 BOLT 1 50 6 UNC NYLOCK NUT PIN TO BE INSTALLED WITH HEAD FACING MOLDBOARD 1 75 X 5 50 PIN 1 75 FLAT WASHER 0 375 X 3 00 COTTER PIN CLEVIS PIN BLADE HINGE HINGE BOLT THIS SID...

Page 21: ...STALLATION ASSEMBLY AND INSTALLATION COMPONENT INSTALLATION 13 Connect the pushpole assembly to the rear brace and the moldboard using 1 50 X NC X 6 50 bolts flat washers and lock nuts CLEVIS 1 1 2 X...

Page 22: ...and fully weld The pushpole should contact the moldboard stop and rear mount pushpole stop at the same time and be fully centred on the stops while in the transport position 3 8 7018 ROD OR EQUIVALEN...

Page 23: ...WING CONTROL PANEL Hydraulic Installation Additional hydraulic valves and controls may be required to operate the snow wing If the motor grader is not equipped with a sufficient number of hydraulic v...

Page 24: ...LATION 2 Identify which hoses are for which hydraulic circuits lift cylinder lift frame cylinder pushpole assembly pump tank load sense line 3 Route the snow wing moldboard lift cylinder hoses from th...

Page 25: ...valve and cylinder one on the snow wing rear mount and one on the rear of the motor grader Install hoses and fittings on the bulkheads BULKHEAD ON REAR OF MOTOR GRADER BULKHEAD ON SNOW WING REAR MOUN...

Page 26: ...r to the rear mount Route a set of hoses from the snow wing rear mount bulkhead plate to the bulkhead connections on the rear of the motor grader frame c The rear mount to the pushpole cylinder Route...

Page 27: ...F VALVE 6 Route hoses from the WBM hydraulic valve to the lift frame relief valve 7 Route hoses from the lift frame cylinder to the relief valve The hoses will need to go from the cylinder through the...

Page 28: ...e i Tank line route the WBM provided hydraulic hose from the WBM valve to the factory tank line Confirm the factory tank line is on the right side of the machine frame Disconnect the tank line and ins...

Page 29: ...ry pump line is on the left side of the machine frame Disconnect the factory pump line and install the WBM provided reducing tee Re install the factory pump line and connect the WBM hydraulic pump lin...

Page 30: ...n line flow control needle valve and route to the factory load sense line Two WBM provided hydraulic lines are required one from the WBM valve to the flow control needle valve and one from the flow co...

Page 31: ...hydraulic valve Mount the electrical box behind the operator s seat There are three wiring harnesses from the electrical box one to the WBM hydraulic valve one to the snow wing control panel and one...

Page 32: ...nderside of the cab on the left side behind the ladder ROUTE THE CABLES THROUGH THE FLOOR OF THE MOTOR GRADER CAB TO THE SNOW WING HYDRAULIC VALVE INSTALL GROMMET IN CAB FLOOR Route the three wiring h...

Page 33: ...NG HARNESS R1 WIRING HARNESS iii Route the snow wing electrical box power supply wiring harness to the machine s optional work equipment wiring harness R4 Route wires through the main wiring grommet i...

Page 34: ...h full range of operation 5 Install ladder on ladder spacer 6 Re install the work light Use the WBM provided work light wiring harness extension to reconnect the right side work light to the factory w...

Page 35: ...hen wing is off the ground Use safety cable when wing is in the up position and when in transit Disconnect safety cable before operating snow wing Stow cable in a safe location Using the attachment fo...

Page 36: ...has up to three functions angling the moldboard raising the lift frame and raising the moldboard Each function is operator controlled Angling the Moldboard Extend and retract the pushpole to angle th...

Page 37: ...DER RETRACTED LIFT FRAME CYLINDER PARTIALLY EXTENDED MSW102 SNOW WING PARTS SERVICE AND INSTALLATION OPERATION FUNCTIONS RAISING THE LIFT FRAME Raising the Lift frame Extend and retract the lift frame...

Page 38: ...aising the Moldboard Extend and retract the snow wing lift cylinder to raise and lower the moldboard WARNING Use safety cable when wing is in the up position and when in transit Failure to do so can r...

Page 39: ...E SNOW WING FOR TRANSPORT To Raise the Snow Wing for Transport 1 Set the moldboard stop to its outermost position 2 Start the grader engine and run at low idle 3 Ensure all personnel and property are...

Page 40: ...in transit WARNING Use safety cable when wing is in the up position and when in transit Failure to do so can result in property damage serious injury or death WARNING Disconnect safety cable before o...

Page 41: ...fety precautions may result in property damage serious injury or death MSW102 SNOW WING PARTS SERVICE AND INSTALLATION MAINTENANCE GENERAL INFORMATION REPLACING PARTS Replacing Parts When a part start...

Page 42: ...damage serious injury or death MSW102 SNOW WING PARTS SERVICE AND INSTALLATION MAINTENANCE DAILY INSPECTIONS STATIC Daily Inspections Static Grease all lubrication points at the start of each shift P...

Page 43: ...ating area of the machine Conduct all inspections on flat dry surfaces where the equipment and all attachments are correctly supported Failure to do so may result in property damage serious injury or...

Page 44: ...ldco Beales Manufacturing Page 44 WBM MSW102 SNOW WING PARTS SERVICE AND INSTALLATION MAINTENANCE LUBRICATION LOCATIONS Lubrication Locations Grease all points daily Use NLGI GC LB grease or equivalen...

Page 45: ...e Pushpole Lift Moldboard Date Name Repair or Replace All Non acceptable Items Before Use DAILY INSPECTION Structure For Cracks or Damage Loose Parts Loose or Missing Fasteners Hydraulics Hoses for Ab...

Page 46: ..._____________________________________ _______________________________________________________________ _______________________________________________________________ __________________________________...

Page 47: ...dboard Date Name Repair or Replace All Non acceptable Items Before Use YEARLY INSPECTION Structure For Cracks or Damage Loose Parts Loose or Missing Fasteners NDT Inspection for welds and structure Hy...

Page 48: ..._____________________________________ _______________________________________________________________ _______________________________________________________________ __________________________________...

Page 49: ...ontrol valve to determine if the installation has been done correctly O rings should be checked for damage incurred during installation Over Centering of Moldboard If the snow wing moldboard goes over...

Page 50: ...822 1 909 1232 1 1 8 1287 1745 1 1 4 1875 2542 Torque Charts All bolted connections and threaded hydraulic fitting or adapter connections must be done in accordance with the Torque Specifications lis...

Page 51: ...0 195 M8 x 1 25 225 169 333 242 377 284 M10 x 1 50 37 28 53 40 62 47 M12 x 1 75 65 49 93 69 108 81 M14 x 2 00 104 78 148 111 173 130 M16 x 2 00 161 121 230 172 269 202 M18 x 2 50 222 167 318 238 372 2...

Page 52: ...o 1 3 4 5 13 15 1 1 2 to 1 3 4 6 17 19 1 to 1 1 2 8 34 38 1 1 2 to 1 3 4 10 50 56 1 to 1 1 2 12 70 78 1 to 1 1 2 16 94 104 3 4 to 1 20 124 138 3 4 to 1 24 156 173 3 4 to 1 32 219 243 3 4 to 1 Torque R...

Page 53: ...battery disconnect switch to the OFF position or remove the negative battery cable from the battery 3 Clamp the ground cable from the welder to the component that will be welded Place the clamp as cl...

Page 54: ...26 2019 Eff S N Dwg Rev 0 SNOW WING 12 FT ALL HYD MSW102 RIPPER MOUNT HPP KOMATSU GD655 6 171 630 0110 5 6 1 8 3 2 4 6 FLAT WASHER AND NUT ON TOP RUBBER WASHER ON TOP OF HINGE WHEN POSITIONING STOP U...

Page 55: ...55 WBM 23 25 20 19 9 31 14 31 23 4 2 27 3 11 26 21 12 18 22 24 16 17 15 37 7 34 7 1 13 2 RUBBER WASHER ON TOP OF HINGE Date Nov 26 2019 Eff S N Dwg Rev 0 SNOW WING 12 FT ALL HYD MSW102 RIPPER MOUNT H...

Page 56: ...Weldco Beales Manufacturing Page 56 WBM Date Nov 26 2019 Eff S N Dwg Rev 0 SNOW WING 12 FT ALL HYD MSW102 RIPPER MOUNT HPP KOMATSU GD655 6 171 630 0110...

Page 57: ...5 072 0013 19 FLAT WASHER 1 545 072 0025 20 WASHER 3 545 084 0000 21 FLAT WASHER 1 545 084 0004 22 SLOTTED NUT 1 545 024 0005 23 NYLOCK NUT 3 545 023 0015 24 COTTER PIN 1 545 010 0023 25 COTTER PIN 1...

Page 58: ...Weldco Beales Manufacturing Page 56 WBM MAST MT Ass y Blade Lift Frame MSW102 KOMATSU GD655 6 393 001 0038 Date Jul 31 2018 Eff S N 3W734147 Dwg Rev A...

Page 59: ...BLADE HINGE PIN ASSEMBLY 1 378 003 0969 8 PIVOT LINK BLADE SIDE PIN ASSEMBLY 2 378 003 0968 9 LIFT LINK WELDMENT MOUNT SIDE PIN 4 378 003 0067 10 CYLINDER BARREL END PIN 1 717 045 0090 11 CYLINDER RO...

Page 60: ...MENT 1 2 CUTTING EDGE 2 530 045 0031 3 PLOW BOLT 26 545 003 0027 4 WASHER 26 545 084 0001 5 NUT 26 545 020 0009 6 RUBBER BUMPER 1 393 813 0007 Date May 22 2019 Dwg Rev K THIS PAGE CONTAINS PARTS BUILT...

Page 61: ...BOARD RUBBER BUMPER STOP MSW102 393 813 0007 Estimated Weight 13 lbs 6 kg 1 MOUNTING PLATE 2 2 ANGLE 1 3 SNOW WING RUBBER BUMPER 1 586 000 0004 4 FLAT WASHER 4 545 084 0006 5 BOLT 4 545 059 0024 6 NUT...

Page 62: ...ROD OR EQUIVALENT 10 1 4 15 9 16 9 7018 ROD OR EQUIVALENT TYPICAL FIT AND WELD PLATE TO RIPPER FRAME PRIOR TO FITTING REAR MOUNT WELDMENT THESE PLATES ARE TACK WELDED FOR SHIPPING FIT AND WELD ON INS...

Page 63: ...R MOUNT ASSEMBLY ALL HYD MSW102 I PIECE KOMATSU GD655 6 393 402 0075 Estimated Weight 260 lbs 120 kg 1 RIPPER MOUNT WELDMENT 1 2 REINFORCEMENT PLATE 2 3 SNOW WING RUBBER BUMPER 1 586 000 0004 4 PAD EY...

Page 64: ...BARREL 1 317 220 0102 Bushing 1 713 030 0006 Grease Fitting 1 563 041 0002 2 CYLINDER ROD 1 317 100 0487 Bushing 1 511 065 0031 Grease Fitting 1 563 041 0002 Internal Snap Ring 1 545 038 0026 3 PISTO...

Page 65: ...I 558 021 0691 1 O RING 1 535 030 0218 2 BUFFER SEAL 1 535 024 0006 3 BACK UP RING 1 535 040 0347 4 PISTON SEAL 1 535 050 0099 5 WEAR RING 1 535 060 0071 6 WEAR RING 1 535 060 0072 7 ROD WIPER 1 535 0...

Page 66: ...50 1 CYLINDER BARREL 1 317 220 0100 Bushing 1 713 030 0006 Grease Fitting 1 563 041 0002 2 CYLINDER HEAD 1 719 401 0047 3 PISTON 1 719 501 0183 4 CYLINDER ROD 1 317 100 0485 Bushing 1 713 030 0473 Gre...

Page 67: ...EAL KIT FOR 317 002 1020 5000 PSI 558 021 0685 1 BUFFER SEAL 1 535 024 0009 2 O RING 1 535 030 0218 3 O RING 1 535 030 0243 4 BACK UP RING 1 535 040 0348 5 PISTON SEAL 1 535 050 0100 6 WEAR RING 1 535...

Page 68: ...s Manufacturing Page 69 WBM CAB LADDER SPACER MSW102 RH KOMATSU GD655 6 393 713 0061 Estimated Weight 30 lbs 13 kg Date Jan 20 2020 Eff S N Dwg Rev 0 1 WELDMENT 1 2 FLAT WASHER 8 545 083 0003 3 NUT 4...

Page 69: ...5 BOLT 1 545 061 0399 6 CHAIN 2 7 GREASE FITTING 2 563 041 0002 8 HITCH PIN 2 545 009 0000 9 PUSH POLE HEAD 1 730 902 0010 10 NUT 3 545 023 0015 11 NUT 1 545 023 0000 12 SPRING HOUSING 1 730 902 0009...

Page 70: ...LY 1 317 220 0101 Bushing 1 713 030 0006 Grease Fitting 0 2 563 041 0002 2 CYLINDER HEAD 1 719 401 0047 3 PISTON 1 719 501 0183 4 CYLINDER ROD ASSEMBLY 1 317 100 0486 Spherical Bearing 1 511 065 0031...

Page 71: ...T FOR 317 002 1019 5000 PSI 558 021 0685 1 BUFFER SEAL 1 535 024 0009 2 O RING 1 535 030 0218 3 O RING 1 535 030 0243 4 BACK UP RING 1 535 040 0348 5 PISTON SEAL 1 535 050 0100 6 WEAR RING 1 535 060 0...

Page 72: ...cturing Page 70 WBM Date Oct 22 2019 Eff S N Dwg Rev A SNOW WING HYDRAULIC CONTROL KIT MSW102 KOMATSU GD655 7 171 900 0226 ASSEMBLY REVISED 11 22 19 AFTER 3W80204 11 22 19 ASSEMBLY REVISED 11 22 19 AF...

Page 73: ...cturing Page 71 WBM Date Oct 22 2019 Eff S N Dwg Rev A SNOW WING HYDRAULIC CONTROL KIT MSW102 KOMATSU GD655 7 171 900 0226 ASSEMBLY REVISED 11 22 19 AFTER 3W80204 11 22 19 ASSEMBLY REVISED 11 22 19 AF...

Page 74: ...cturing Page 72 WBM Date Oct 22 2019 Eff S N Dwg Rev A SNOW WING HYDRAULIC CONTROL KIT MSW102 KOMATSU GD655 7 171 900 0226 ASSEMBLY REVISED 11 22 19 AFTER 3W80204 11 22 19 ASSEMBLY REVISED 11 22 19 AF...

Page 75: ...14 HOSE 0 5 100R16 2 WIRE 1 501 42 1002 15 0 HOSE END 16 554 006 0070 16 0 HOSE END 1 554 006 0073 17 90 HOSE END 1 505 43 3226 18 90 LONG HOSE END 2 554 006 0075 19 90 SWIVEL HOSE END 6 554 006 0071...

Page 76: ...7 50 LABEL TOGGLE SWITCH BLADE FLOAT SNOW WING 1 599 002 0555 51 SWITCH TOGGLE SWITCH GUARD 1 595 010 0251 52 LABEL TOGGLE SWITCH BLADE LIFT 1 599 002 0788 53 LABEL TOGGLE SWITCH MAST LIFT 1 599 002 0...

Page 77: ...Weldco Beales Manufacturing Page 77 WBM Date Jan 17 2020 Eff S N Dwg Rev 0 SNOW WING HARDWARE KIT FOR 171 630 0110 MSW102 171 905 0154 3 26 27 26 27 2 18 13 11 13 1...

Page 78: ...BOLT 1 545 059 0428 11 BOLT 10 545 059 0100 12 BOLT 1 545 059 0043 13 FLAT WASHER 20 545 084 0002 14 FLAT WASHER 1 545 084 0004 15 FLAT WASHER 1 545 072 0013 16 FLAT WASHER 1 545 072 0025 17 WASHER 3...

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