background image

3

WARNING

!

Please read carefully before proceeding with  
installation. Your failure to follow any attached  
instructions or operating parameters may lead to the 
product’s failure.  
Keep this Manual for future reference.

WARNING

!

If you are unsure about installing your Watts water softener  

contact a Watts representative or consult a professional water 

treatment dealer or plumber.
You are required to thoroughly read all installation instructions 

and product safety information before beginning the installa-

tion of this product. FAILURE TO COMPLY WITH PROPER 

INSTALLATION AND MAINTENANCE INSTRUCTIONS 

COULD RESULT IN PRODUCT FAILURE WHICH CAN CAUSE 

PROPERTY DAMAGE, PERSONAL INJURY AND/OR DEATH. 

Watts is not responsible for damages resulting from improper 

installation and/or maintenance. Local building or plumbing 

codes may require modifications to the information provided. You 

are required to consult the local building and plumbing codes 

prior to installation. If this information is not consistent with local 

building or plumbing codes, the local codes should be followed.
Save manual for future reference.
Refer to the enclosed for operating parameters to ensure proper 

use with your water supply.
•  As with all plumbing projects, it is recommended that a trained 

professional water treatment dealer or contractor install the 

water conditioning system. Please follow all local plumbing 

codes for installing this water conditioning system.

•  Inspect the water conditioning system for carrier shortage or 

shipping damage before beginning installation. Replace any 

damaged component immediately, before beginning installation.

•  Use caution when installing soldered metal piping near the 

water conditioning system. Heat can adversely affect the  

system’s components.

•  Use only lead-free solder and flux for sweat-solder connections, 

as required by state, province and federal codes.

•  Handle all components of the system with care. Do not drop, 

drag or turn components upside down.

•  Be sure the floor under the system is clean, level and strong 

enough to support the system while in operation.

•  Install the system in a protected area.
•  Do not attempt to treat water over 110°F (43°C) or under 34°F 

(1°C) with the system.

•  Always connect the system to the main water supply pipe 

before the water heater.

•  Do not install in direct sunlight as overheating of electronics may 

occur and ultraviolet rays from the sun may cause damage.

•  Do not use on water that is microbiologically unsafe or of 

unknown quality. This system will not make microbiologically 

unsafe water safe. Water that is unsafe must be treated  

separately from this conditioner.

•  Operating ambient temperature: 34° to 100°F (1° to 43°C).
•  Operating water pressure range : 25 to 125psi (171 kPa  

to 8.6 bar).

•  All plumbing connections to the system should be made using 

industry accepted best practices. Plumbing tape or paste may 

be used on metal inlet and outlet plumbing connections. Do 

not use paste type pipe thread sealants on the system’s plastic 

plumbing connections.

•  Do not use petroleum-based lubricants such as Vaseline, oils 

or hydrocarbon-based lubricants on O-rings or valve seals. Use 

only 100% silicone lubricants.

•  Use only the power transformer supplied with this water  

conditioning system.

•  All electrical connections must be completed according to  

local codes.

•  The power outlet must be grounded.
•  For installations where plastic plumbing is used, install an 

appropriate grounding strap across the inlet and outlet piping 

of the building’s metal plumbing to ensure that a proper ground 

is maintained.

•  To disconnect power, unplug the AC adapter from its power 

source.

•  Observe drain line requirements.
•  Support the full weight of the plumbing system with pipe  

hangers or other means.

•  Do not allow this water conditioning system to freeze. Damage 

from freezing will void this water conditioning system’s warranty.

•  It is established that when daytime water pressure exceeds 

80psi (5.5 bar), the maximum pressure rating of 125psi (8.6 

bar) can be exceeded. A pressure regulator must be installed 

on this system or warranty is voided.

•  Periodic cleaning and maintenance is required for system to 

function properly.

•  Observe all warnings that appear in this manual.
•  Keep the media tank in the upright position. Do not turn upside 

down or drop. Turning the tank upside down or laying the tank 

on its side can cause media to enter the valve.

•  Use only regenerants designed for water conditioning. Do not 

use ice melting salt, block salt or rock salt.

How To Use This Manual

This installation manual is designed to guide the installer through 

the process of installing and starting up this commercial water 

conditioning systems. 
This manual is a reference and will not include every system 

installation situation The person installing this equipment  

should have:
• Training on the control valve.
•  Knowledge of water conditioning and how to determine proper 

control settings.

• Adequate plumbing skills.

WARNING

!

Do not use with water that is microbiologically unsafe or 

of unknown quality without adequate disinfection before 

or after the system.

Summary of Contents for HC-200 Series

Page 1: ...Installation Operation and Maintenance 2 Commercial Water Softeners Series HC 200 HCTA 200 HCP 200 HC 200 Simplex Systems HCTA 200 Duplex Alternating Systems HCP 200 Duplex Triplex and Quadplex Progre...

Page 2: ...ality components Simple programming corrosion resistant mineral tank s and an easy to service design ensures this system will be durable and easy to maintain Thank You The Watts Team Softened water pr...

Page 3: ...r that is microbiologically unsafe or of unknown quality This system will not make microbiologically unsafe water safe Water that is unsafe must be treated separately from this conditioner Operating a...

Page 4: ...exchange water softening is a process where an ion exchange resin is used to effectively exchange calcium and magnesium hardness cations for sodium cations in the water New or freshly regenerated ion...

Page 5: ...neration B System 7 2 Mineral Tanks 1 Meter Immediate Regeneration C System 14 2 8 Mineral Tanks 2 8 Meters Immediate Regeneration Progressive Flow Tank Staging GPM Threshold for Progressive Feature _...

Page 6: ...2184 977 16 2449 361 8 917 361 8 917 39 991 60 1524 1560 709 Series HCTA 200 MODEL NO DIMENSIONS WEIGHTS A B C D E F G in in in mm in mm in mm in mm in mm in mm lbs kgs M4043TA 29NT 673 8 1711 673 8 1...

Page 7: ...EL NO ORDERING CODE DESCRIPTION SPACE REQUIRED WEIGHT D X W X H LBS M4043TI NH 68110194 3 Cubic Foot 2 Progressive Duplex Softener with Flow Meters 38 x 55 x 87 530 M4047TI NH 68110195 4 Cubic Foot 2...

Page 8: ...rding to the diagram below according to your specific series number If any components are missing or damaged contact your Watts representative If they can not be reached contact Watts customer service...

Page 9: ...with the top of the tank Test the tape cap to make sure it can not come off during the media loading process 4d For systems 24 in diameter and larger fill the mineral tank 1 3 full with water to prev...

Page 10: ...P14 port s of the control valve controller s See pages 14 15 for P14 location 18 If applicable install a metal bonding strap across metal inlet and outlet plumbing lines to maintain electrical contin...

Page 11: ...te and local codes Do not construct drain line to elevations that exceed 4 feet above the control valve s drain port 11 The full weight of the piping and valves must be supported by pipe hangers or ot...

Page 12: ...12 Installation Diagrams Series HCTA 200 Duplex Alternating Systems Top View Side View Front View...

Page 13: ...13 Installation Diagrams Series HCP 200 Progressive 2 4 Tank Systems Top View Side View Front View...

Page 14: ...Power Supply 3150 3900 Valves Wire Harness Meter Cable Power Supply Communication Cables Hinge Mount mount per valve model noted 44404 Rev A 44403 Rev A HC 200 HCTA 200 HCP 200 Systems use 2900 2900S...

Page 15: ...15 Wiring Diagram 44403 Rev A Wiring diagrams are reference only All wiring should be done by a certified electrician and meet all electrical codes...

Page 16: ...menu navigation Network two to eight valves via shielded CAT5 cables LED Status Indicator Blue In Service Flashing Blue Regeneration Queued Green Regeneration Flashing Green Standby Red Error conditio...

Page 17: ...17 Controller Display...

Page 18: ...egeneration If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request shall be cleared Pressing the Extra Cycle button while in regeneration will cau...

Page 19: ...ote Regeneration Ability to trigger a regeneration via a remote input Regeneration Types Softener Filter Meter Delayed When volume remaining reaches zero and the scheduled regeneration time is reached...

Page 20: ...n the NXT2 circuit board Activates during selected cycle step Activates upon selected start time Range 0 91 minutes Deactivates upon selected end time Range Start Time plus 1 minute Activates when sel...

Page 21: ...amming certain values may not be able to be viewed or set 7 The controller will display local information not system information 8 In the event of a regeneration occurring while displaying mas ter pro...

Page 22: ...e button to advance to the next value Press the Left button to retreat to the previous value 3 Where applicable use the Up and Down buttons to adjust a value as desired 4 After progressing through all...

Page 23: ...splayed When regeneration has been completed the display will return to the main screen Example Real time flow rate reading Example Peak flow since last regeneration Example Gallons at the outlet sinc...

Page 24: ...n buttons to adjust as desired 3 Press the Extra Cycle button to advance to the Month field Press the Up or Down buttons to adjust as desired 4 Press the Extra Cycle button to advance to the Calendar...

Page 25: ...X X X X X X X Off Immediate Delayed Auxiliary 1 2 X X X X X X X X X X Off Alarm Based Cycle Based Time Based Lock Window 1 2 X X X X X X X X X X On Off Meter Type X X X X X X X X Paddle 0 75 1 1 5 2...

Page 26: ...the other end of the hose inside a water permeable bag and locate the bag over the floor drain 14 Insert a garden hose into the bag side of the poly vinyl hose to fill the hose and PVC pipe with wate...

Page 27: ...ON 5 0 GPM F 14 SOFTENER 3 1 68108571 V7103 07 FC BUTTON 7 0 GPM F 16 SOFTENER 3 1 68108574 V7103 10 FC BUTTON 10 0 GPM F 18 SOFTENER 3 1 68108575 V7103 12 FC BUTTON 12 0 GPM F 21 SOFTENER 3 1 6810857...

Page 28: ...3E BRINE TANK ASSY 24X41 BLK W GRID AIR CHECK FOR 1 2 BRINE HOSE 13 1 68102503 G2004B BRINE TANK ASSY 24X50 BLK W GRID AIR CHECK FOR 1 2 BRINE HOSE 13 1 68102512 G2009A BRINE TANK ASSY 30X50 BLK W AIR...

Page 29: ...00 Upper Powerhead 2900 UPPER POWERHEAD ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104633 K4560410 NT UPPER POWERHEAD F 2900S 24V NXT2 W POWER SUPPLY NO TIMER 2 1 68104575 K4560219 02 COVER FOR 2750 29...

Page 30: ...30 NXT2 Controller Assembly NXT2 CONTROLLER ASSEMBLY ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104777 K4562115 CONTROLLER ASSEMBLY NXT2 1...

Page 31: ...31 NXT to NXT2 Conversion Kit NXT TO NXT2 CONVERSION KIT ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104778 K4562121 01 CONTROLLER ASSY CONV KIT NXT TO NXT2 W 24V US POWER SUPPLY 1...

Page 32: ...rts 2900 Lower Powerhead 2900 LOWER POWERHEAD ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104635 K4560411 NT LOWER POWERHEAD F 2900S 24V NTXT2 NO COVER 2 1 68104574 K4560217 02 COVER FOR 2900 LOWER POWE...

Page 33: ...DOWNFLOW F 2900S UPPER 4 1 68104546 K4560128 SEAL SPACER KIT F 2900S LOWER 5 1 68104732 K4561550 PISTON ASSEMBLY DOWNFLOW HWBP F 2900S LOWER 5 1 68104733 K4561555 PISTON ASSEMBLY DOWNFLOW NHWBP F 2900...

Page 34: ...BRINE FLOW WASHER 25 GPM 5 1 68104118 K4512095 BRINE FLOW WASHER 50 GPM 5 1 68104119 K4512097 BRINE FLOW WASHER 1 0 GPM 6 1 68104079 K4510913 00 INJECTOR NOZZLE 00 VIOLET 6 1 68104080 K4510913 000 INJ...

Page 35: ...00 INJECTOR NOZZLE 00 VIOLET 5 1 68104080 K4510913 000 INJECTOR NOZZLE 000 BROWN 5 1 68104081 K4510913 BL INJECTOR NOZZLE 2 BLUE 5 1 68104082 K4510913 G INJECTOR NOZZLE 4 GREEN 5 1 68104083 K4510913 R...

Page 36: ...1 7CB INJECTOR NOZZLE 7C BLACK 3 1 68104214 K4514802 3Y INJECTOR THROAT 3C YELLOW 3 1 68104215 K4514802 4G INJECTOR THROAT 4C GREEN 3 1 68104216 K4514802 5W INJECTOR THROAT 5C WHITE 3 1 68104217 K4514...

Page 37: ...04109 K4512085 FLOW CONTROL WASHER 1 2 GPM 2 1 68104110 K4512086 FLOW CONTROL WASHER 1 5 GPM 2 1 68104111 K4512087 FLOW CONTROL WASHER 2 0 GPM 2 1 68104112 K4512088 FLOW CONTROL WASHER 2 4 GPM 2 1 681...

Page 38: ...h Electronic Meter 2 INCH STAINLESS STEEL METER ASSY ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104756 K4561934 10 METER ASSEMBLY COMPLETE 2 STAINLESS STEEL MECH ELEC 2 1 68104199 K4514716 METER DOME P...

Page 39: ...generation Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system Remove piston and clean control valve Loss of mineral through drain line Air...

Page 40: ...ected system type in Master Programming Push correct valve settings in Master Settings Motor Stall No Changes Detected in the Optical Sensor for 6 Seconds The motor is on but no encoder pulses are det...

Page 41: ...41 Water Softener Flow Diagrams Down Flow Brining 2 Backwash Position 3 Brine Position 4 Slow Rinse Position 5 Rapid Rinse Position 6 Brine Tank Refill Position 1 Service Position...

Page 42: ...42 Water Softener Flow Diagrams Up Flow Brining 2 Brine Position 3 Slow Rinse Position 4 Backwash Position 5 Rapid Rinse Position 6 Brine Tank Fill Position 1 Service Position...

Page 43: ...43 Flow Data and Injector Draw Rates Down Flow...

Page 44: ...ilox Micro Z and neutralizing media are also not covered by this warranty In the event of a covered defect within the warranty period the Company will at its option replace or recondition the product...

Reviews: