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WS1TT Drawings and Service Manual

Problem

Possible Cause

Solution

14. E1, Err – 1001, Err – 101 = Control unable to 
sense motor movement

a. Motor not inserted full to engage pinion, 

motor wires broken or disconnected

a. Disconnect power, make sure motor is 

fully engaged, check for broken wires, 
make sure two pin connector on motor 
is connected to the two pin connection 
on the PC Board labeled MOTOR. Press 
NEXT and REGEN buttons for 3 seconds 
to resynchronize software with piston 
position or disconnect power supply 
from PC Board for 5 seconds and then 
reconnect.

b. PC Board not properly snapped into drive 

bracket

b. Properly snap PC Board into drive bracket 

and then Press NEXT and REGEN buttons 
for 3 seconds to resynchronize software 
with piston position or disconnect power 
supply from PC Board for 5 seconds and 
then reconnect.

c. Missing reduction gears

c. Replace missing gears

15. E2, Err – 1002, Err – 102 = Control valve motor 
ran too short and was unable to 

fi

 nd the next cycle 

position and stalled

a. Foreign material is lodged in control valve

a. Open up control valve and pull out piston 

assembly and seal/ stack assembly for 
inspection. Press NEXT and REGEN 
buttons for 3 seconds to resynchronize 
software with piston position or disconnect 
power supply from PC Board for 5 seconds 
and then reconnect.

b. Mechanical binding

b. Check piston and seal/ stack assembly, 

check reduction gears, check drive 
bracket and main drive gear interface. 
Press NEXT and REGEN buttons for 3 
seconds to resynchronize software with 
piston position or disconnect power supply 
from PC Board for 5 seconds and then 
reconnect.

c. Main drive gear too tight

c. Loosen main drive gear. Press NEXT 

and REGEN buttons for 3 seconds to 
resynchronize software with piston 
position or disconnect power supply 
from PC Board for 5 seconds and then 
reconnect.

d. Improper voltage being delivered to PC Board d. Verify that proper voltage is being supplied. 

Press NEXT and REGEN buttons for 3 
seconds to resynchronize software with 
piston position or disconnect power supply 
from PC Board for 5 seconds and then 
reconnect.

16. E3, Err – 1003, Err – 103 = Control valve motor 
ran too long and was unable to 

fi

 nd the next cycle 

position

a. Motor failure during a regeneration

a. Check motor connections then Press 

NEXT and REGEN buttons for 3 seconds 
to resynchronize software with piston 
position or disconnect power supply 
from PC Board for 5 seconds and then 
reconnect.

b. Foreign matter built up on piston and stack 

assemblies creating friction and drag enough 
to time out motor

b. Replace piston and stack assemblies. Press 

NEXT and REGEN buttons for 3 seconds 
to resynchronize software with piston 
position or disconnect power supply 
from PC Board for 5 seconds and then 
reconnect.

c. Drive bracket not snapped in properly and out 

enough that reduction gears and drive gear 
do not interface

c. Snap drive bracket in properly then Press 

NEXT and REGEN buttons for 3 seconds 
to resynchronize software with piston 
position or disconnect power supply 
from PC Board for 5 seconds and then 
reconnect.

Summary of Contents for WS1TT

Page 1: ...her than to the 2nd tank connection ports 2nd Tank Connection Port 2nd Tank Connection Port Water Specialist WS1TT Drawings and Service Manual HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC MAY DA...

Page 2: ...lled to the untreated water inlet treated water outlet of the control valve 1 When A is in the draw cycle it will not draw brine and will put water into the salt tank The B tank will draw properly 2 W...

Page 3: ...Flow Rates 12 Refill Flow Control Assembly and Refill Port Plug 14 Drain Line 3 4 15 Drain Line 1 16 Interconnect Fitting Assembly 19 General Information 20 General Warnings Must appear in OEM s manua...

Page 4: ...V3174 V3005 V3031 1 Backwash Only Filter Plug in DN and UP holes Install Refill Port Plug V3011 None V3005 V3031 1 Upflow Softener Injector in UP hole Plug in unlabeled hole V3011 01 V3174 V3005 V303...

Page 5: ...sembly 1 2 V3004 Drive Cap ASY 1 3a V3011 WS1 Piston Downflow ASY 1 3b V3011 01 WS1 Piston Upflow ASY 4 V3174 WS1 Regenerant Piston 1 5 V3135 O ring 228 1 V3011 is labeled with DN and V3011 01 is labe...

Page 6: ...Page 6 WS1TT Drawings and Service Manual 6 4 5 14 15 18 19 20 22 21 17 16 2 1 7 12 10 11 10 7 9 8 6 5 4 3 2 1 13 Twin Transfer...

Page 7: ...0 2 14 V4006 01 T1 TRANSFER DRIVE CAP ASY 1 15 V4011 01 T1 TRANSFER DRIVE GEAR ASY 1 16 V4012 T1 TRANSFER DRIVE GEAR AXLE 1 17 V4013 T1 TRANSFER REDUCTION GEAR 1 18 V3264 WS2H BYPASS REDUCTION GEARAXL...

Page 8: ...ASY E WHITE V3010 1F WS1 INJECTOR ASY F BLUE V3010 1G WS1 INJECTOR ASY G YELLOW V3010 1H WS1 INJECTOR ASY H GREEN V3010 1I WS1 INJECTOR ASY I ORANGE V3010 1J WS1 INJECTOR ASY J LIGHT BLUE V3010 1K WS...

Page 9: ...de an inlet water pressure of 30 to 50 psi 2 1 to 3 4 bar and water temperature of 60 F 15 6 C water or warmer Higher pressures or lower temperatures would need smaller injectors to avoid lifting the...

Page 10: ...Page 10 WS1TT Drawings and Service Manual...

Page 11: ...WS1TT Drawings and Service Manual Page 11...

Page 12: ...Page 12 WS1TT Drawings and Service Manual...

Page 13: ...WS1TT Drawings and Service Manual Page 13...

Page 14: ...tube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V3163 0 ring 019 1 7 V3165 01 WS1 RFC Retainer Asy 0 5 gpm 1 8 V3182 WS1 RFC 1 9 V3330 01 WS1 Brine Elbow Asy w RFC 3 8 1 Not Shown V...

Page 15: ...WS1 DLFC 2 2 gpm for V3162 027 WS1 DLFC 2 7 gpm for V3162 032 WS1 DLFC 3 2 gpm for V3162 042 WS1 DLFC 4 2 gpm for V3162 053 WS1 DLFC 5 3 gpm for V3162 065 WS1 DLFC 6 5 gpm for V3162 075 WS1 DLFC 7 5 g...

Page 16: ...0 WS1 DLFC 9 0 gpm for 1 One DLFC must be used if 1 fitting is used V3190 100 WS1 DLFC 10 0 gpm for 1 V3190 110 WS1 DLFC 11 0 gpm for 1 V3190 130 WS1 DLFC 13 0 gpm for 1 V3190 150 WS1 DLFC 15 0 gpm fo...

Page 17: ...ystem or the plumbing Slide nut on first then the split ring and o ring Hand tighten the nut only The V4017 01 twin tank control valve interconnect kit can be used on tanks up to 10 in diameter and is...

Page 18: ...ads Use Teflon tape on the threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals After completing any valve maintenance involving...

Page 19: ...the distributor tube can be cut above to below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributo...

Page 20: ...er Supply Voltage Supply Frequency Output Voltage Output Current See Programming and Cover Drawing Manual page 4 Regenerant Refill Rate 0 5 gpm 1 9 lpm Injectors See pages 9 13 Drain Line Flow Control...

Page 21: ...drive gears are the same size A reflective coating is applied to the gears As the center drive gear turns a light shines on the coating and a light sensing diode determines if a light pulse was return...

Page 22: ...r s literature The color coded injectors give different regenerant draw slow rinse and total flow rates over the pressure range See injector graphs pages 10 13 for total slow rinse and draw flow rates...

Page 23: ...n line flow controls for the fitting Drain line flow controls designed for the 3 4 fitting are available for flow rates ranging from 0 7 to 10 gpm 2 6 to 37 9 lpm An optional 1 straight drain line fit...

Page 24: ...at the bottom of the drive back plate Push the top of the drive bracket toward the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in...

Page 25: ...ton position The display should flash all wording then flash the software version and then reset the valve to the service position Drive Cap Assembly Main Piston and Regenerant Piston The drive assemb...

Page 26: ...spacer stack assembly can be compressed it is easier to use a blunt object 5 8 to 1 1 8 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when...

Page 27: ...MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM If no water meter wire is visible then...

Page 28: ...nlet side transfer valve cap and the outlet drive motor transfer cap from the control valve the cap will spring out away from the valve body At this point the transfer discs may be removed by pulling...

Page 29: ...ock position and then press it onto the stainless steel drive shaft make sure it snaps locks into position NOTE The white drive gear is splined to the drive shaft and will only assemble in one orienta...

Page 30: ...egenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions b Tim...

Page 31: ...remain at minimum of 25 psi b Incorrect injector size b Replace injector with correct size for the application c Restricted drain line c Check drain line for restrictions or debris and clean 11 Excess...

Page 32: ...gear interface Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Main drive gear to...

Page 33: ...r 5 seconds and then reconnect c MAV NHBP motor not fully engaged with reduction gears c Properly insert motor into casing do not force into casing Press NEXT and REGEN buttons for 3 seconds to resync...

Page 34: ...Page 34 WS1TT Drawings and Service Manual...

Page 35: ...n the meter is part way out it is easy to remove the water meter from the housing Once the water meter is removed from the control valve body gently pull forward on the turbine to remove it from the s...

Page 36: ...mited Warranty shall be limited at its option to replacement or repair of any Softener and Filter Control valve covered by this Limited Warranty Prior to returning a Control Valve OEM must obtain a re...

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