Water Specialist WS1TT Drawings And Service Manual Download Page 31

WS1TT Drawings and Service Manual 

Page 31

Problem

Possible Cause

Solution

8. Hard or untreated water is being delivered

a. Media is exhausted due to high water usage

a. Check program settings or diagnostics for 

abnormal water usage

b. Meter not registering

b. Remove meter and check for rotation or 

foreign material

c. Water quality 

fl

 uctuation

c. Test water and adjust program values 

accordingly

d. No regenerant or low level of regenerant in 

regenerant tank

d. Add proper regenerant to tank

e. Control fails to draw in regenerant

e. Refer to Trouble Shooting Guide number 12

f. Insuf

fi

 cient regenerant level in regenerant tank f. Check re

fi

 ll setting in programming. Check 

re

fi

 ll 

fl

 ow control for restrictions or debris 

and clean or replace

g. Damaged seal/stack assembly

g. Replace seal/stack assembly

h. Control valve body type and piston type mix 

matched

h. Verify proper control valve body type and 

piston type match

i. Fouled media bed

i. Replace media bed

9. Control valve uses too much regenerant

a. Improper re

fi

 ll setting

a. Check re

fi

 ll setting

b. Improper program settings

b. Check program setting to make sure they 

are speci

fi

 c to the water quality and 

application needs

c. Control valve regenerates frequently 

c. Check for leaking 

fi

 xtures that may 

be exhausting capacity or system is 
undersized

10. Residual regenerant being delivered to service

a. Low water pressure

a. Check incoming water pressure – water 

pressure must remain at minimum of 25 
psi

b. Incorrect injector size

b. Replace injector with correct size for the 

application

c. Restricted drain line

c. Check drain line for restrictions or debris 

and clean

11. Excessive water in regenerant tank

a. Improper program settings

a. Check re

fi

 ll setting

b. Plugged injector

b. Remove injector and clean or replace

c. Drive cap assembly not tightened in properly

c. Re-tighten the drive cap assembly

d. Damaged seal/ stack assembly

d. Replace seal/ stack

e. Restricted or kinked drain line

e. Check drain line for restrictions or debris 

and or straighten drain line

f. Plugged backwash 

fl

 ow controller

f. Remove backwash 

fl

 ow controller and clean 

or replace

g. Missing re

fi

 ll 

fl

 ow controller

g. Replace re

fi

 ll 

fl

 ow controller

12. Control valve fails to draw in regenerant

a. Injector is plugged

a. Remove injector and clean or replace

b. Faulty regenerant piston

b. Replace regenerant piston

c. Regenerant line connection leak

c. Inspect regenerant line for air leak

d. Drain line restriction or debris cause excess 

back pressure

d. Inspect drain line and clean to correct 

restriction

e. Drain line too long or too high

e. Shorten length and or height

f. Low water pressure

f. Check incoming water pressure – water 

pressure must remain at minimum of 25 
psi

13. Water running to drain

a. Power outage during regeneration

a. Upon power being restored control will 

fi

 nish the remaining regeneration time. 

Reset time of day. 

b. Damaged seal/ stack assembly

b. Replace seal/ stack assembly

c. Piston assembly failure

c. Replace piston assembly

d. Drive cap assembly not tightened in 

properly

d. Re-tighten the drive cap assembly

Summary of Contents for WS1TT

Page 1: ...her than to the 2nd tank connection ports 2nd Tank Connection Port 2nd Tank Connection Port Water Specialist WS1TT Drawings and Service Manual HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC MAY DA...

Page 2: ...lled to the untreated water inlet treated water outlet of the control valve 1 When A is in the draw cycle it will not draw brine and will put water into the salt tank The B tank will draw properly 2 W...

Page 3: ...Flow Rates 12 Refill Flow Control Assembly and Refill Port Plug 14 Drain Line 3 4 15 Drain Line 1 16 Interconnect Fitting Assembly 19 General Information 20 General Warnings Must appear in OEM s manua...

Page 4: ...V3174 V3005 V3031 1 Backwash Only Filter Plug in DN and UP holes Install Refill Port Plug V3011 None V3005 V3031 1 Upflow Softener Injector in UP hole Plug in unlabeled hole V3011 01 V3174 V3005 V303...

Page 5: ...sembly 1 2 V3004 Drive Cap ASY 1 3a V3011 WS1 Piston Downflow ASY 1 3b V3011 01 WS1 Piston Upflow ASY 4 V3174 WS1 Regenerant Piston 1 5 V3135 O ring 228 1 V3011 is labeled with DN and V3011 01 is labe...

Page 6: ...Page 6 WS1TT Drawings and Service Manual 6 4 5 14 15 18 19 20 22 21 17 16 2 1 7 12 10 11 10 7 9 8 6 5 4 3 2 1 13 Twin Transfer...

Page 7: ...0 2 14 V4006 01 T1 TRANSFER DRIVE CAP ASY 1 15 V4011 01 T1 TRANSFER DRIVE GEAR ASY 1 16 V4012 T1 TRANSFER DRIVE GEAR AXLE 1 17 V4013 T1 TRANSFER REDUCTION GEAR 1 18 V3264 WS2H BYPASS REDUCTION GEARAXL...

Page 8: ...ASY E WHITE V3010 1F WS1 INJECTOR ASY F BLUE V3010 1G WS1 INJECTOR ASY G YELLOW V3010 1H WS1 INJECTOR ASY H GREEN V3010 1I WS1 INJECTOR ASY I ORANGE V3010 1J WS1 INJECTOR ASY J LIGHT BLUE V3010 1K WS...

Page 9: ...de an inlet water pressure of 30 to 50 psi 2 1 to 3 4 bar and water temperature of 60 F 15 6 C water or warmer Higher pressures or lower temperatures would need smaller injectors to avoid lifting the...

Page 10: ...Page 10 WS1TT Drawings and Service Manual...

Page 11: ...WS1TT Drawings and Service Manual Page 11...

Page 12: ...Page 12 WS1TT Drawings and Service Manual...

Page 13: ...WS1TT Drawings and Service Manual Page 13...

Page 14: ...tube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V3163 0 ring 019 1 7 V3165 01 WS1 RFC Retainer Asy 0 5 gpm 1 8 V3182 WS1 RFC 1 9 V3330 01 WS1 Brine Elbow Asy w RFC 3 8 1 Not Shown V...

Page 15: ...WS1 DLFC 2 2 gpm for V3162 027 WS1 DLFC 2 7 gpm for V3162 032 WS1 DLFC 3 2 gpm for V3162 042 WS1 DLFC 4 2 gpm for V3162 053 WS1 DLFC 5 3 gpm for V3162 065 WS1 DLFC 6 5 gpm for V3162 075 WS1 DLFC 7 5 g...

Page 16: ...0 WS1 DLFC 9 0 gpm for 1 One DLFC must be used if 1 fitting is used V3190 100 WS1 DLFC 10 0 gpm for 1 V3190 110 WS1 DLFC 11 0 gpm for 1 V3190 130 WS1 DLFC 13 0 gpm for 1 V3190 150 WS1 DLFC 15 0 gpm fo...

Page 17: ...ystem or the plumbing Slide nut on first then the split ring and o ring Hand tighten the nut only The V4017 01 twin tank control valve interconnect kit can be used on tanks up to 10 in diameter and is...

Page 18: ...ads Use Teflon tape on the threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals After completing any valve maintenance involving...

Page 19: ...the distributor tube can be cut above to below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributo...

Page 20: ...er Supply Voltage Supply Frequency Output Voltage Output Current See Programming and Cover Drawing Manual page 4 Regenerant Refill Rate 0 5 gpm 1 9 lpm Injectors See pages 9 13 Drain Line Flow Control...

Page 21: ...drive gears are the same size A reflective coating is applied to the gears As the center drive gear turns a light shines on the coating and a light sensing diode determines if a light pulse was return...

Page 22: ...r s literature The color coded injectors give different regenerant draw slow rinse and total flow rates over the pressure range See injector graphs pages 10 13 for total slow rinse and draw flow rates...

Page 23: ...n line flow controls for the fitting Drain line flow controls designed for the 3 4 fitting are available for flow rates ranging from 0 7 to 10 gpm 2 6 to 37 9 lpm An optional 1 straight drain line fit...

Page 24: ...at the bottom of the drive back plate Push the top of the drive bracket toward the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in...

Page 25: ...ton position The display should flash all wording then flash the software version and then reset the valve to the service position Drive Cap Assembly Main Piston and Regenerant Piston The drive assemb...

Page 26: ...spacer stack assembly can be compressed it is easier to use a blunt object 5 8 to 1 1 8 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when...

Page 27: ...MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM If no water meter wire is visible then...

Page 28: ...nlet side transfer valve cap and the outlet drive motor transfer cap from the control valve the cap will spring out away from the valve body At this point the transfer discs may be removed by pulling...

Page 29: ...ock position and then press it onto the stainless steel drive shaft make sure it snaps locks into position NOTE The white drive gear is splined to the drive shaft and will only assemble in one orienta...

Page 30: ...egenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions b Tim...

Page 31: ...remain at minimum of 25 psi b Incorrect injector size b Replace injector with correct size for the application c Restricted drain line c Check drain line for restrictions or debris and clean 11 Excess...

Page 32: ...gear interface Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Main drive gear to...

Page 33: ...r 5 seconds and then reconnect c MAV NHBP motor not fully engaged with reduction gears c Properly insert motor into casing do not force into casing Press NEXT and REGEN buttons for 3 seconds to resync...

Page 34: ...Page 34 WS1TT Drawings and Service Manual...

Page 35: ...n the meter is part way out it is easy to remove the water meter from the housing Once the water meter is removed from the control valve body gently pull forward on the turbine to remove it from the s...

Page 36: ...mited Warranty shall be limited at its option to replacement or repair of any Softener and Filter Control valve covered by this Limited Warranty Prior to returning a Control Valve OEM must obtain a re...

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