Water Specialist WS1TT Drawings And Service Manual Download Page 23

WS1TT Drawings and Service Manual 

Page 23

Drain Line Flow Control and Fitting Assembly

The drain line 

fl

 ow control assembly includes a drain line 

fl

 ow control and a 

fi

 tting. The drain line 

fl

 ow control allows proper media 

bed expansion by regulating the 

fl

 ow rate to the drain. The drain line 

fl

 ow control is a 

fl

 exible washer-like part with an ori

fi

 ce and 

a precision molded contour. The 

fl

 ow rates are within 

±

 10% over the pressure range of 20 psi to 125 psi (1.4 bar to 8.6 bar). See 

table for 

fl

 ow rate information.

The drain line 

fl

 ow control and 

fi

 tting are located on top of the control valve and replaceable without the use of special tools. 

The drain line 

fl

 ow control can be installed in the standard ¾

 drain line elbow, which accommodates 5/8

 polytube or ¾

 NPT drain 

line connections. The optional nut and polytube insert for the ¾” drain line elbow is designed for use with 

fl

 exible polytube only. 

The ¾

 drain line elbow can be rotated 180 degrees so the outlet can be orientated to the nearest drain. The same retainer is used for 

all drain line 

fl

 ow controls for the ¾

 

fi

 tting. Drain line 

fl

 ow controls designed for the 3/4” 

fi

 tting are available for 

fl

 ow rates ranging 

from 0.7 to 10 gpm (2.6 to 37.9 lpm).

An optional 1

 straight drain line 

fi

 tting is available to accommodate drain line 

fl

 ow rates ranging from 9 to 25 gpm (34.1 to 94.6 

lpm). This 

fi

 tting is straight but still connects to the control valve using the same locking clip. The drain line 

fl

 ow control is located 

between two 

fi

 tted parts (i.e. the 

fi

 tting acts as the retainer). The nut is unscrewed to access the drain line 

fl

 ow control.

Drain Line Flow Control and Fitting Assembly Information

Drain Line 

Fitting

Drain Line Flow 

Control Order No.

Number on Drain 

Line Flow Control

Backwash Flow Rate

(gpm)

Backwash Flow Rate

(lpm)

¾”

V3162-007

007

0.7

2.6

¾”

V3162-010

010

1.0

3.8

¾”

V3162-013

013

1.3

4.9

¾”

V3162-017

017

1.7

6.4

¾”

V3162-022

022

2.2

8.3

¾”

V3162-027

027

2.7

10.2

¾”

V3162-032

032

3.2

12.1

¾”

V3162-042

042

4.2

15.9

¾”

V3162-053

053

5.3

20.1

¾”

V3162-065

065

6.5

24.6

¾”

V3162-075

075

7.5

28.4

¾”

V3162-090

090

9.0

34.1

¾”

V3162-100

100

10.0

37.9

1”

V3190-090

090

9.0

34.1

1”

V3190-100

100

10.0

37.9

1”

V3190-110

110

11

41.6

1”

V3190-130

130

13

49.2

1”

V3190-150

150

15

56.8

1”

V3190-170

170

17

64.3

1”

V3190-200

200

20

75.7

1”

V3190-250

250

25

94.6

Summary of Contents for WS1TT

Page 1: ...her than to the 2nd tank connection ports 2nd Tank Connection Port 2nd Tank Connection Port Water Specialist WS1TT Drawings and Service Manual HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC MAY DA...

Page 2: ...lled to the untreated water inlet treated water outlet of the control valve 1 When A is in the draw cycle it will not draw brine and will put water into the salt tank The B tank will draw properly 2 W...

Page 3: ...Flow Rates 12 Refill Flow Control Assembly and Refill Port Plug 14 Drain Line 3 4 15 Drain Line 1 16 Interconnect Fitting Assembly 19 General Information 20 General Warnings Must appear in OEM s manua...

Page 4: ...V3174 V3005 V3031 1 Backwash Only Filter Plug in DN and UP holes Install Refill Port Plug V3011 None V3005 V3031 1 Upflow Softener Injector in UP hole Plug in unlabeled hole V3011 01 V3174 V3005 V303...

Page 5: ...sembly 1 2 V3004 Drive Cap ASY 1 3a V3011 WS1 Piston Downflow ASY 1 3b V3011 01 WS1 Piston Upflow ASY 4 V3174 WS1 Regenerant Piston 1 5 V3135 O ring 228 1 V3011 is labeled with DN and V3011 01 is labe...

Page 6: ...Page 6 WS1TT Drawings and Service Manual 6 4 5 14 15 18 19 20 22 21 17 16 2 1 7 12 10 11 10 7 9 8 6 5 4 3 2 1 13 Twin Transfer...

Page 7: ...0 2 14 V4006 01 T1 TRANSFER DRIVE CAP ASY 1 15 V4011 01 T1 TRANSFER DRIVE GEAR ASY 1 16 V4012 T1 TRANSFER DRIVE GEAR AXLE 1 17 V4013 T1 TRANSFER REDUCTION GEAR 1 18 V3264 WS2H BYPASS REDUCTION GEARAXL...

Page 8: ...ASY E WHITE V3010 1F WS1 INJECTOR ASY F BLUE V3010 1G WS1 INJECTOR ASY G YELLOW V3010 1H WS1 INJECTOR ASY H GREEN V3010 1I WS1 INJECTOR ASY I ORANGE V3010 1J WS1 INJECTOR ASY J LIGHT BLUE V3010 1K WS...

Page 9: ...de an inlet water pressure of 30 to 50 psi 2 1 to 3 4 bar and water temperature of 60 F 15 6 C water or warmer Higher pressures or lower temperatures would need smaller injectors to avoid lifting the...

Page 10: ...Page 10 WS1TT Drawings and Service Manual...

Page 11: ...WS1TT Drawings and Service Manual Page 11...

Page 12: ...Page 12 WS1TT Drawings and Service Manual...

Page 13: ...WS1TT Drawings and Service Manual Page 13...

Page 14: ...tube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V3163 0 ring 019 1 7 V3165 01 WS1 RFC Retainer Asy 0 5 gpm 1 8 V3182 WS1 RFC 1 9 V3330 01 WS1 Brine Elbow Asy w RFC 3 8 1 Not Shown V...

Page 15: ...WS1 DLFC 2 2 gpm for V3162 027 WS1 DLFC 2 7 gpm for V3162 032 WS1 DLFC 3 2 gpm for V3162 042 WS1 DLFC 4 2 gpm for V3162 053 WS1 DLFC 5 3 gpm for V3162 065 WS1 DLFC 6 5 gpm for V3162 075 WS1 DLFC 7 5 g...

Page 16: ...0 WS1 DLFC 9 0 gpm for 1 One DLFC must be used if 1 fitting is used V3190 100 WS1 DLFC 10 0 gpm for 1 V3190 110 WS1 DLFC 11 0 gpm for 1 V3190 130 WS1 DLFC 13 0 gpm for 1 V3190 150 WS1 DLFC 15 0 gpm fo...

Page 17: ...ystem or the plumbing Slide nut on first then the split ring and o ring Hand tighten the nut only The V4017 01 twin tank control valve interconnect kit can be used on tanks up to 10 in diameter and is...

Page 18: ...ads Use Teflon tape on the threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals After completing any valve maintenance involving...

Page 19: ...the distributor tube can be cut above to below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributo...

Page 20: ...er Supply Voltage Supply Frequency Output Voltage Output Current See Programming and Cover Drawing Manual page 4 Regenerant Refill Rate 0 5 gpm 1 9 lpm Injectors See pages 9 13 Drain Line Flow Control...

Page 21: ...drive gears are the same size A reflective coating is applied to the gears As the center drive gear turns a light shines on the coating and a light sensing diode determines if a light pulse was return...

Page 22: ...r s literature The color coded injectors give different regenerant draw slow rinse and total flow rates over the pressure range See injector graphs pages 10 13 for total slow rinse and draw flow rates...

Page 23: ...n line flow controls for the fitting Drain line flow controls designed for the 3 4 fitting are available for flow rates ranging from 0 7 to 10 gpm 2 6 to 37 9 lpm An optional 1 straight drain line fit...

Page 24: ...at the bottom of the drive back plate Push the top of the drive bracket toward the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in...

Page 25: ...ton position The display should flash all wording then flash the software version and then reset the valve to the service position Drive Cap Assembly Main Piston and Regenerant Piston The drive assemb...

Page 26: ...spacer stack assembly can be compressed it is easier to use a blunt object 5 8 to 1 1 8 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when...

Page 27: ...MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM If no water meter wire is visible then...

Page 28: ...nlet side transfer valve cap and the outlet drive motor transfer cap from the control valve the cap will spring out away from the valve body At this point the transfer discs may be removed by pulling...

Page 29: ...ock position and then press it onto the stainless steel drive shaft make sure it snaps locks into position NOTE The white drive gear is splined to the drive shaft and will only assemble in one orienta...

Page 30: ...egenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions b Tim...

Page 31: ...remain at minimum of 25 psi b Incorrect injector size b Replace injector with correct size for the application c Restricted drain line c Check drain line for restrictions or debris and clean 11 Excess...

Page 32: ...gear interface Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Main drive gear to...

Page 33: ...r 5 seconds and then reconnect c MAV NHBP motor not fully engaged with reduction gears c Properly insert motor into casing do not force into casing Press NEXT and REGEN buttons for 3 seconds to resync...

Page 34: ...Page 34 WS1TT Drawings and Service Manual...

Page 35: ...n the meter is part way out it is easy to remove the water meter from the housing Once the water meter is removed from the control valve body gently pull forward on the turbine to remove it from the s...

Page 36: ...mited Warranty shall be limited at its option to replacement or repair of any Softener and Filter Control valve covered by this Limited Warranty Prior to returning a Control Valve OEM must obtain a re...

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