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Page 22 

 

WS1TT Drawings and Service Manual

Spacer Stack Assembly

The spacer stack assembly provides the necessary 

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 ow passage for water during the different cycles. The all-plastic spacer stack 

assembly (U.S. Patent 6402944) is a one-piece design which allows the stack to be removed using your 

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 ngers. 

The exterior of the stack is sealed against the body bore with self lubricating EPDM o-rings, while the interior surface is sealed 
against the piston using slippery self cleaning directional (one-way) silicone lip seals. The lip seals are clear in color and have a 
special slippery coating so that the piston does not need to be lubricated.

Injector Cap, Screen, Injector Plug and Injector

The screen, injector and/or injector plug(s) are installed under the injector cap in an easy to access location on top of the valve. The 
injector cap contains four slots so no water accumulates in the cap. The injector cap is designed to be hand tightened. 

Under the injector cap there is an easy to clean removable screen to prevent fouling of the injector. There are two holes under the 
injector cap labeled “DN” and “UP”. The holes will be 

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 lled with a plug or an injector. 

The plug (Order # V3010-1Z) prevents water from traveling a certain pathway. The injector lets water pass through the pathway. 
The self-priming injector increases the velocity of the water, creating a zone of negative pressure that draws in the concentrated 
liquid regenerant, such as sodium chloride (brine), potassium permanganate, etc. The regenerant blends with the stream of water, 
which passes through the media to regenerate the bed. 

The injector provides a consistent regenerant/water mixture ratio over the entire operating pressure range of the control valve. The 
injector provides good performance in a variety of applications, which may involve elevated drain lines and long regenerant draw 
lengths. Injectors are chosen by knowing the type, amount, and regenerant 

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 ow rate for a particular type of media. Guidelines can 

be found in the media manufacturer’s literature. The color coded injectors give different regenerant draw, slow rinse and total 

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 ow 

rates over the pressure range. See injector graphs (pages 10-13) for total, slow rinse and draw 

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 ow rates.

The control valve has been manufactured to be one of  the following:

• 

regeneration downfl ow WS1TT (for softeners or regenerating fi lters install injector in DN location, plug in UP location)

• 

regeneration upfl ow WS1TT (upfl ow option is for softeners only, which are not EA, EE or EI control valves. Install 
injector in UP location, plug in other hole location)

• 

no regenerant WS1TT (both the DN and UP holes have injector plugs installed) and plug installed for the refi ll elbow

NOTE: It is okay to fi eld convert valves from upfl ow to downfl ow and vice versa with the WS1TT valve as long as software 
supports upfl ow brine.

Re

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 ll Flow Control Assembly or Re

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 ll Port Plug

The re

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 ll 

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 ow control assembly consists of a re

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 ll 

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 ow elbow, re

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 ll 

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 ow control retainer assembly, re

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 ll 

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 ow control, polytube 

insert and nut assembly. The re

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 ll 

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 ow control retainer 

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 ts in the re

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 ll elbow. The re

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 ll 

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 ow control retainer houses the re

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 ll 

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 ow 

control which controls the 

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 ow rate when the regenerant tank is being re

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 lled. The re

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 ll 

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 ow control is a 

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 exible washer-like 

part with a small ori

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 ce and a precision molded contour that delivers a steady 0.5 gpm regenerant tank re

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 ll rate at varying inlet 

pressures. Re

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 ll is accomplished with treated water.

The re

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 ll 

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 ow control assembly is installed in an easy to access re

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 ll elbow located on top of the control valve. The re

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 ll 

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 ow 

control assembly is attached to the control valve with a locking clip. The locking clip allows the elbow to rotate 270 degrees so the 
outlet can be orientated towards the regenerant tank. 

The control valve has a standard re

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 ll elbow to which a 3/8

 

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 exible tube can be connected. An optional elbow can be ordered 

which accommodates a ½

 

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 exible tube for a high regenerant draw rate situation (G injectors and larger). Both elbows use the same 

re

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 ll 

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 ow control and retainer.

If the control valve is to be used as a non-regenerant 

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 lter control valve, the re

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 ll elbow is removed and replaced with a re

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 ll port 

plug P/N V3195-01.

Summary of Contents for WS1TT

Page 1: ...her than to the 2nd tank connection ports 2nd Tank Connection Port 2nd Tank Connection Port Water Specialist WS1TT Drawings and Service Manual HYDROCARBONS SUCH AS KEROSENE BENZENE GASOLINE ETC MAY DA...

Page 2: ...lled to the untreated water inlet treated water outlet of the control valve 1 When A is in the draw cycle it will not draw brine and will put water into the salt tank The B tank will draw properly 2 W...

Page 3: ...Flow Rates 12 Refill Flow Control Assembly and Refill Port Plug 14 Drain Line 3 4 15 Drain Line 1 16 Interconnect Fitting Assembly 19 General Information 20 General Warnings Must appear in OEM s manua...

Page 4: ...V3174 V3005 V3031 1 Backwash Only Filter Plug in DN and UP holes Install Refill Port Plug V3011 None V3005 V3031 1 Upflow Softener Injector in UP hole Plug in unlabeled hole V3011 01 V3174 V3005 V303...

Page 5: ...sembly 1 2 V3004 Drive Cap ASY 1 3a V3011 WS1 Piston Downflow ASY 1 3b V3011 01 WS1 Piston Upflow ASY 4 V3174 WS1 Regenerant Piston 1 5 V3135 O ring 228 1 V3011 is labeled with DN and V3011 01 is labe...

Page 6: ...Page 6 WS1TT Drawings and Service Manual 6 4 5 14 15 18 19 20 22 21 17 16 2 1 7 12 10 11 10 7 9 8 6 5 4 3 2 1 13 Twin Transfer...

Page 7: ...0 2 14 V4006 01 T1 TRANSFER DRIVE CAP ASY 1 15 V4011 01 T1 TRANSFER DRIVE GEAR ASY 1 16 V4012 T1 TRANSFER DRIVE GEAR AXLE 1 17 V4013 T1 TRANSFER REDUCTION GEAR 1 18 V3264 WS2H BYPASS REDUCTION GEARAXL...

Page 8: ...ASY E WHITE V3010 1F WS1 INJECTOR ASY F BLUE V3010 1G WS1 INJECTOR ASY G YELLOW V3010 1H WS1 INJECTOR ASY H GREEN V3010 1I WS1 INJECTOR ASY I ORANGE V3010 1J WS1 INJECTOR ASY J LIGHT BLUE V3010 1K WS...

Page 9: ...de an inlet water pressure of 30 to 50 psi 2 1 to 3 4 bar and water temperature of 60 F 15 6 C water or warmer Higher pressures or lower temperatures would need smaller injectors to avoid lifting the...

Page 10: ...Page 10 WS1TT Drawings and Service Manual...

Page 11: ...WS1TT Drawings and Service Manual Page 11...

Page 12: ...Page 12 WS1TT Drawings and Service Manual...

Page 13: ...WS1TT Drawings and Service Manual Page 13...

Page 14: ...tube insert 3 8 1 4 JCPG 6PBLK Nut 3 8 1 5 H4613 Elbow Cap 3 8 1 6 V3163 0 ring 019 1 7 V3165 01 WS1 RFC Retainer Asy 0 5 gpm 1 8 V3182 WS1 RFC 1 9 V3330 01 WS1 Brine Elbow Asy w RFC 3 8 1 Not Shown V...

Page 15: ...WS1 DLFC 2 2 gpm for V3162 027 WS1 DLFC 2 7 gpm for V3162 032 WS1 DLFC 3 2 gpm for V3162 042 WS1 DLFC 4 2 gpm for V3162 053 WS1 DLFC 5 3 gpm for V3162 065 WS1 DLFC 6 5 gpm for V3162 075 WS1 DLFC 7 5 g...

Page 16: ...0 WS1 DLFC 9 0 gpm for 1 One DLFC must be used if 1 fitting is used V3190 100 WS1 DLFC 10 0 gpm for 1 V3190 110 WS1 DLFC 11 0 gpm for 1 V3190 130 WS1 DLFC 13 0 gpm for 1 V3190 150 WS1 DLFC 15 0 gpm fo...

Page 17: ...ystem or the plumbing Slide nut on first then the split ring and o ring Hand tighten the nut only The V4017 01 twin tank control valve interconnect kit can be used on tanks up to 10 in diameter and is...

Page 18: ...ads Use Teflon tape on the threaded inlet outlet and drain fittings Teflon tape is not necessary on the nut connection or caps because of o ring seals After completing any valve maintenance involving...

Page 19: ...the distributor tube can be cut above to below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributo...

Page 20: ...er Supply Voltage Supply Frequency Output Voltage Output Current See Programming and Cover Drawing Manual page 4 Regenerant Refill Rate 0 5 gpm 1 9 lpm Injectors See pages 9 13 Drain Line Flow Control...

Page 21: ...drive gears are the same size A reflective coating is applied to the gears As the center drive gear turns a light shines on the coating and a light sensing diode determines if a light pulse was return...

Page 22: ...r s literature The color coded injectors give different regenerant draw slow rinse and total flow rates over the pressure range See injector graphs pages 10 13 for total slow rinse and draw flow rates...

Page 23: ...n line flow controls for the fitting Drain line flow controls designed for the 3 4 fitting are available for flow rates ranging from 0 7 to 10 gpm 2 6 to 37 9 lpm An optional 1 straight drain line fit...

Page 24: ...at the bottom of the drive back plate Push the top of the drive bracket toward the two latches The drive bracket may have to be lifted slightly to let the threaded piston rod pass through the hole in...

Page 25: ...ton position The display should flash all wording then flash the software version and then reset the valve to the service position Drive Cap Assembly Main Piston and Regenerant Piston The drive assemb...

Page 26: ...spacer stack assembly can be compressed it is easier to use a blunt object 5 8 to 1 1 8 in diameter to push the center of the assembly into the control valve body The assembly is properly seated when...

Page 27: ...MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS OPERATING PRESSURES 20 PSI MINIMUM 125 PSI MAXIMUM OPERATING TEMPERATURES 40 F MINIMUM 110 F MAXIMUM If no water meter wire is visible then...

Page 28: ...nlet side transfer valve cap and the outlet drive motor transfer cap from the control valve the cap will spring out away from the valve body At this point the transfer discs may be removed by pulling...

Page 29: ...ock position and then press it onto the stainless steel drive shaft make sure it snaps locks into position NOTE The white drive gear is splined to the drive shaft and will only assemble in one orienta...

Page 30: ...egenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions b Tim...

Page 31: ...remain at minimum of 25 psi b Incorrect injector size b Replace injector with correct size for the application c Restricted drain line c Check drain line for restrictions or debris and clean 11 Excess...

Page 32: ...gear interface Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect c Main drive gear to...

Page 33: ...r 5 seconds and then reconnect c MAV NHBP motor not fully engaged with reduction gears c Properly insert motor into casing do not force into casing Press NEXT and REGEN buttons for 3 seconds to resync...

Page 34: ...Page 34 WS1TT Drawings and Service Manual...

Page 35: ...n the meter is part way out it is easy to remove the water meter from the housing Once the water meter is removed from the control valve body gently pull forward on the turbine to remove it from the s...

Page 36: ...mited Warranty shall be limited at its option to replacement or repair of any Softener and Filter Control valve covered by this Limited Warranty Prior to returning a Control Valve OEM must obtain a re...

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