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Troubleshooting

17

Section 6

Troubleshooting

Symptom

Possible Causes

Solutions

Pressure Drop

Sediment pre-filter clogged

Replace filter cartridge with appropriate 5 micron cartridge.

Note: 

Check source water supply as fluctuations may occur in source pressure.

Flow regulator

Flow regulator will result in pressure drop when approaching full flow.

High Bacteria

Counts

Quartz sleeve is stained or dirty

Clean sleeve with scale cleaner and eliminate source of staining problem (ie. soften hard water, 
refer to 

Section 4.2

.

Change in feed water quality

Have source water tested to ensure that water quality is still within allowable limits for this system.

Contamination in water lines after UV 
system

It is imperative that effluent water stream be shocked with chlorine (bleach) before water leaves UV 
system - UV system must have a bacterial free distribution system to work effectively. Refer to 

Section 3.2

Possible break-through of sediment 
through pre-filter

Have source water tested for turbidity - may need stepped filtration in order to catch all sediment 
entering water system (20 micron filter followed by a 5 micron filter followed by UV system).

Heated Product 
Water

Common problem caused by 
infrequent use of water

Run water until it returns to ambient temperature.

Water Appears 
Milky

Caused by air in the water lines

Run water until air is purged.

Unit Leaking 
Water

Problem with O-ring seal (on retaining 
nut and/or UV sensor)

Ensure O-ring is in place, check for cuts or abrasions, clean O-ring, moisten with water/ lubricant 
and re-install, replace if necessary (410867).

Condensation on chamber caused by 
excessive humidity & cold water

Check location of UV system and control humidity.

Inadequate inlet/outlet port 
connections

Check thread connections, reseal with Teflon

®

 tape and re-tighten.

System Shutting

Down 
Intermittently

Interrupted controller

  •

Ensure system has been installed on its own circuit, as other equipment may be drawing 
power away from UV (ie. pump or fridge).

  •

UV system should not be installed on a circuit which is incorporated into a light switch.

Lamp Failure 
Alarm on - New 
Lamp

Loose connection between lamp and 
connector

Disconnect lamp from connector and reconnect, ensuring that a tight fit is accomplished

Moisture build up in connector may 
keep lamp and connector from 
making a solid connection

Eliminate chance of any moisture getting to the connector and/or lamp pins

DISPLAY FAULT MODES

LED display reads “A3”

  •

Lamp life expired - countdown is at “0” days. Refer to 

Section 5.1.2

.

  •

Press reset button for a deferred alarm, replace UV lamp.

LED display is blank

  •

Controller is in lamp failure mode. Refer to 

Section 5.1.5

.

  •

Power system down, allowing it to reset itself; apply power in order to confirm that the controller is able to power lamp.

  •

Check to see if there is sufficient power to the UV system.

  •

Replace lamps.

Low UV level displayed 
on screen

  •

Test water supply to see if water quality meets recommended parameter limits.

  •

Clean quartz sleeves and sensor eye.

LED flashing “A2” and 
then back to UV level

  •

Low UV alarm deferral has been activated. Refer to 

Section 5.2.1

.

  •

UV level has dropped below 50% and the audible alarm has been muted by pressing the reset switch and holding it for 5 
seconds.

  •

This audible alarm deferral will only last 12 hours.

Summary of Contents for VIQUA VH150

Page 1: ...y f 1 519 763 5069 e mail info viqua com www viqua com Models VH150 VH200 VH410 VP600 VP950 VH410M VP600M VP950M NSF Standard 55 Class B Validated Models VH200 V VH410 V VH410M V Owner s Manual 520110_RevAE System Tested and Certified by NSF International against CSA B483 1 and NSF ANSI 55 for Disinfection Performance Class B ...

Page 2: ...ed VIQUA replacement lamps Use of widely available non genuine replacement lamps has been shown to damage the control module of VIQUA UV equipment An increasing number of calls to VIQUA Technical Support are connected with non genuine lamps being used unknowingly as replacements Damage arising from the use of non genuine lamps poses a safety risk and is not covered by equipment warranty Unless the...

Page 3: ...it Interrupter GFCI This symbol indicates there is a potential for VERY hot water when flow is started DANGER Failure to follow these instructions will result in serious injury or death Electric Shock To avoid possible electric shock special care should be taken since water is present near the electrical equipment Unless a situation is encountered that is explicitly addressed by the provided maint...

Page 4: ...i E Coli and Fecal Coliform The UV lamp inside the UV system is rated at an effective life of approximately 9000 hours To ensure continuous protection replace the UV lamp annually The UV system is not to be used or played with by children Persons with reduced physical sensory or mental capabilities or lack of experience and knowledge are also not to handle the UV system unless they have been given...

Page 5: ...tion Part Number UV Systems 1 Temperature management valve optional 440179 Optional 2 Flow restrictor Only for certified models 440315 R VH200 V 440316 R VH410 V VH410M V 3 Lamp connector base 270276 R Used on all systems 4 O ring 410867 Used on all systems 5 Open ended GE 214 fused aquartz sleeve with fire polished ends QSO 150 VH150 QS 001 VH200 VH200 V QSO 410 VH410 VH410M VH410 V VH410M V QSO ...

Page 6: ...ement power cords for controller sold separately 602636 VH150 VH200 VH410 VH410M VH200 V VH410 V VH410M V VP600 VP600M VP950 VP950M N America 602637 VH150 2 VH200 2 VH410 2 VH410M 2 VH200 V 2 VH410 V 2 VH410M V 2 VP600 2 VP600M 2 VP950 2 VP950M 2 EU CEE 260012 VH150 2B VH200 2B VH410 2B VH410M 2B VH200 V 2B VH410 V 2B VH410M V 2B VP600 2B VP600M 2B VP950 2B VP950M 2B UK 260013 VH150 2A VH200 2A VH...

Page 7: ...T CONSUME THE WATER tag should be physically installed on the by pass assembly until such time as the system is sanitized and returned to service For more information refer to Section 3 2 If the water is to be consumed while the system is off line the water must be boiled for twenty minutes prior to consumption 2 Select a suitable location for the UV system and its related components As it is reco...

Page 8: ...ndicated on the flow restrictor Refer to Figure 5 Note DO NOT solder connections while attached to the system as this could damage the O ring seals 4 Mount the VIQUA ICE controller horizontally to the wall near the chamber Ideally place the controller above the chamber and away from any water connection point to prevent any water from potentially leaking onto the controller by means of a leak at a...

Page 9: ...r in the cell will become warm as the UV lamp is always on To remedy this run a cold water tap anywhere in the house for a minute to flush out the warm water 3 2 Cleaning Procedure It is imperative that the entire distribution system located after the UV be chemically cleaned to ensure that the plumbing system is free from any contaminants This process must be performed immediately after the UV un...

Page 10: ...his the audible alarm will be silenced The system will display on the controller LED This condition will remain for 12 hours unless the system is manually reset as outlined on page 10 of this manual Section 4 Maintenance 4 1 Replacing UV Lamp Lamp replacement is a quick and simple procedure requiring no special tools The UV lamp must be replaced after 9000 hours of continuous operation approximate...

Page 11: ...ector by squeezing the plastic locking tabs on the side of the connector 4 Hg UV Remove the lamp in upward direction from the chamber and lamp connector base Always hold the lamp at the ceramic ends 5 Hg UV 1 2 Insert the new lamp fully into the chamber leaving about two inches of the lamp protruding from the chamber 6 4 2 3 1 Attach the connector to the lamp and note that the connector will only ...

Page 12: ... damage due to neglect or misuse 1 Drain the chamber by using the drain port 2 1 2 3 Remove the bottom retaining nut floating spring and O ring 3 1 2 Remove the top retaining nut and O ring 4 Remove the quartz sleeve 5 Mild Acid Clean the quartz sleeve with a cloth soaked in CLR vinegar or some other mild acid and then rinse with water Note If sleeve cannot be cleaned completely or it is scratched...

Page 13: ...ton for 5 seconds which is located on the left side of the controller Each time the timer reset button is pressed the controller alarm is deferred seven days Once the final 7 day deferral has been reached the alarm can only be silenced by changing the UV lamp and manually resetting the controller timer refer to Section 4 1 WA RN ING The advanced warning system has been installed to provide the opt...

Page 14: ...cts the discrete 254 nm wavelength of the UV lamp This information is relayed to the VIQUA controller and is the default display shown in UV output The system will display the UV output between 50 to 99 percent When the system drops below 50 a low UV warning is displayed as and alternately flashes at 2 second intervals back to the actual UV level Eg Additionally the system will sound an intermitte...

Page 15: ...entration levels e The UV sensor is not installed correctly 5 2 2 Lamp Life Remaining Days To obtain this reading press the timer reset button a single time and follow the steps as outlined in Section 5 1 3 regarding the operation of this feature 5 2 3 Total Days of Operation To obtain this reading press the timer reset button two times in succession and follow steps as outline in Section 5 1 3 re...

Page 16: ...a remote location via a 4 20 mA signal use an optional Y cable PN 260134 is available from your dealer The Y cable comes with 20 meters 65 of cable for the 4 20 mA signal Procedure Figure 7 Solenoid Installation Optional Solenoid Valve 1 Disconnect the existing sensor cable from the controller 2 1 2 Connect the Y cable to the controller 3 Attach the male end of the removed sensor cable to the fema...

Page 17: ...d re install replace if necessary 410867 Condensation on chamber caused by excessive humidity cold water Check location of UV system and control humidity Inadequate inlet outlet port connections Check thread connections reseal with Teflon tape and re tighten System Shutting Down Intermittently Interrupted controller Ensure system has been installed on its own circuit as other equipment may be draw...

Page 18: ...gpm 68 lpm 4 1 m3 hr 26 gpm 97 lpm 5 8 m3 hr Dimensions Chamber 33 cm x 8 9 cm 13 x 3 5 45 cm x 8 9 cm 15 x 3 5 59 6 cm x 8 9 cm 23 5 x 3 5 78 cm x 8 9 cm 30 7 x 3 5 114 cm x 8 9 cm 45 2 x 3 5 Controller 17 2 cm x 8 1 cm x 6 4 cm 6 8 x 3 2 x 2 5 17 2 cm x 8 1 cm x 6 4 cm 6 8 x 3 2 x 2 5 17 2 cm x 8 1 cm x 6 4 cm 6 8 x 3 2 x 2 5 22 3 cm x 8 1 cm x 6 4 cm 8 8 x 3 2 x 2 5 22 3 cm x 8 1 cm x 6 4 cm 8 ...

Page 19: ... HO high output HO high output HO high output HO high output Visual Power On Yes Yes Yes Yes Yes Audible Lamp Failure Yes Yes Yes Yes Yes Lamp Replacement Reminder Yes Yes Yes Yes Yes Visual Lamp Life Remaining Yes Yes Yes Yes Yes Total Running Time Yes Yes Yes Yes Yes Chamber Material 304SS 304 SS 304 SS 304 SS 304 SS 1 Flow rates based on End of Lamp Life 20ºC 2 Units ending in 2B have BSPT conn...

Page 20: ...8 6 kg 19 lbs 13 1 kg 29 lbs Electrical Voltage3 100 240 V 50 60 Hz 100 240 V 50 60 Hz 100 240 V 50 60 Hz Max Current 2 5 A 2 5 A 2 5 A Power Consumption 60 W 78 W 110 W Lamp Watts 46 W 58 W 90 W Maximum Operating Pressure 125 psi 861 kPa 125 psi 861 kPa 125 psi 861 kPa Minimum Operating Pressure 15 psi 103 kPa 15 psi 103 kPa 15 psi 103 kPa Ambient Water Temperature 2 40 ºC 36 104 ºF 2 40 ºC 36 10...

Page 21: ...dware components to be free from defects in material and workmanship for a period of three 3 years from the date of purchase During this time VIQUA will repair or replace at its option any defective parts covered by the warranty Please return the defective part to your dealer who will process your claim One Year Limited Warranty for UV lamps Sleeves and UV Sensors VIQUA warrants UV lamps sleeves a...

Page 22: ...425 Clair Rd W Guelph Ontario Canada N1L 1R1 t 1 519 763 1032 tf 1 800 265 7246 US and Canada only t 31 73 747 0144 Europe only f 1 519 763 5069 e mail info viqua com www viqua com ...

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