Warner TCS-200-1 Service & Installation Manual Download Page 1

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TCS-200-1 and TCS-200-1H

Tension Controls

Service & Installation Instructions

P-2003-2-WE
819-0420

Altra Industrial Motion

Company

Summary of Contents for TCS-200-1

Page 1: ...TCS 200 1 and TCS 200 1H Tension Controls Service Installation Instructions P 2003 2 WE 819 0420 An Altra Industrial Motion Company...

Page 2: ...VAC input Refer to the wiring section for 230 VAC input connections Control The TCS 200 1 series controls are selectable voltage or current controlled power supply designed to power up to a 16 magnet...

Page 3: ...isolation is not necessary The tension adjust pot on the front of the panel becomes a span adjust when any of the external control options are connected The control also has the capability to duplicat...

Page 4: ...ear taper Roll Follower 1 000 ohms 10 tolerance 5 linearity 5 watts linear taper o 1 If you are using a PLC or an external power supply with this control you must enable the isolation of the control o...

Page 5: ...onal o 1 Mount the roll follower potentiometer and determine the amount of angular rotation at the potentiometer shaft Note If angular rotation is not adequate insufficient output from the control is...

Page 6: ...5 3 00 6 00 7 50 WARNER ELECTRIC TCS 200 1 POWER SHORT TENSION ADJUSTMENT BRAKE MODE 31 Dia 5 75 WARNER ELECTRIC TCS 200 1H POWER SHORT TENSION ADJUSTMENT BRAKE MODE 875 DIA 2 PLCS FOR 1 2 CONDUIT 3 7...

Page 7: ...the terminal screws o 4 Connect an earth ground wire between terminal 9 of terminal block TB2 and an unpainted metal surface of the control panel to ensure a good ground connection Secure the termina...

Page 8: ...ance end of the remote potentiometer to terminal 11 of terminal block TB1 in the TCS 200 1 Snug terminal only o 4 Connect the green wire from the wiper of the remote potentiometer to terminal 9 of ter...

Page 9: ...cable with wire colors of red black and green be used as this will simplify switch and terminal connections a Black wire to common contacts of both switch poles b Red wire to normally open contact for...

Page 10: ...8 9 10 11 PI REMOTE POT WIPER COMMON PI 1000 1 2 WATT 10 TOLERANCE 0 5 LINEARITY LINEAR TAPER TB1 1 2 3 4 5 6 7 8 9 10 11 PI ROLL FOLLOWER WIPER COMMON PLACE JUMPER HERE FOR 2 WIRE TENSION BRAKES 1 2...

Page 11: ...tage supply is needed o 1 Connect the positive side of the 15 35 VDC external voltage supply to terminal 1 of terminal block TB1 Securely tighten the screw o 2 Connect the negative side of the 15 35 V...

Page 12: ...potentiometer to zero or full counterclockwise position The meter should read zero output voltage to the brake o 10 Slowly rotate the tension adjust potentiometer from fully counterclockwise to full c...

Page 13: ...t step o 13 Remove the meter and reattach the sense magnet lead to terminal 1 of terminal block TB2 and secure it Proceed to step 14 in next section All Other Two Wire Tension Brakes o 5 Attach a DC v...

Page 14: ...nected to terminal 1 and the negative lead connected to the wire o 6 Reapply power to the control system o 7 Set the mode selector switch to the brake off position The meter should read zero current a...

Page 15: ...rake stop position The meter should read approximately 24 VDC and the brake should be locked o 9 Place the mode selector switch in the brake run position and set the tension adjust potentiometer to it...

Page 16: ...control system o 2 Check that the green LED marked power is illuminated o 3 Using an AC voltmeter measure the AC input voltage at terminals 4 and 8 of terminal block TB2 This voltage should be approx...

Page 17: ...ove the meter from between the sense magnet lead to terminal 1 of terminal block TB2 and tighten the terminal screw Proceed to step 19 All Other Two Wire Tension Brakes o 5 Attach a DC voltmeter capab...

Page 18: ...he roll size o 16 After an initial run has been completed remove power from the system and wait approximately 30 seconds before proceeding to the next step o 17 Remove the meter from between the sense...

Page 19: ...4mA 277 8 100 998V 14 97 203mA 305 6 110 1 103V 16 47 222mA 333 3 120 1 200V 17 90 240mA 361 11 130 1 324V 19 44 255mA Voltage Tables Table 2 Analog Input Voltage Brakes 2 Wire Mode MTB Brakes 3 Wire...

Page 20: ...by turning the switch to off and then to run Symptom C Brake is not engaging Mode switch in brake off position Set mode selector to run position Tension set at zero Increase tension adjust Remote mode...

Page 21: ...er Electric 800 825 9050 P 2003 2 819 0420 21 TCS 200 1H with Heat Sink TCS 200 1 Mounting Template Template 2 Template 1 6 00 11 4 PLCS 6 92 REF 0 25 4 PLCS TCS 200 1H 975 4 00 TCS 200 1 5 3 4 31 6 7...

Page 22: ...pply to you Warner Electric LLC s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warner Electric LLC be liable for consequential...