©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
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88783A3
I N S T A L L A T I O N I N S T R U C T I O N S
INSTALLATION cont. (Contactor Mounting)
1. The contactor is a primary safety feature in your Pro-Pivot
system. It disconnects your Pro-Pivot from its power source
when the ATV is not in use. The contactor must be correctly
installed to work properly. It is recommended that the
contactor be mounted in a location that is as clean and dry
as possible. Exact location will vary, depending on the ATV.
See figure 16.
Use cable ties to mount the contactor towards the front of
the vehicle in a protected area of the vehicle. The contactor
must be secured on both sides. Wires should not be pulled
when the handle bars are turned or plow blade is lifted and
lowered. Use a cable tie around the Pro-Pivot motor and
motor leads to help support.
2. Connect the contactor wiring to the vehicle battery. When
possible, route the winch kit power (red) and ground (black)
wires along the ATV’s existing wire routing path Figure 16
in the under seat and battery location areas. Ensure the
wiring is not pinched when the seat is reinstalled.
Attach the terminals on the green and black handlebar
switch wires directly to the terminals of the contactor.
Assure that cables do not cross sharp edges, moving
parts, or contact items that may become hot. Secure loose
wiring with cable ties or electrical tape prior to final ATV re-
assembly.
INSTALLATION cont. - System Check
Before using the Pro-Pivot, verify the following:
• Wiring to all components is correct. All loose wires are
secured.
• There are no exposed wiring or terminals. Cover any
existing terminal exposures with terminal boots, heat
shrink tubing or electricians tape.
• Turn ATV key switch to ON position. Check Pro-Pivot for
proper operation. The Pro-Pivot should pivot back and
forth in the direction indicated on the switch. Depressing
the right side of the handle bar switch should result in
the blade pivoting to the right.
Figure 16
Black
BLK
BLK
BLK
GRN
GRN
GRN
Black
Green
Green
N O T I C E
OPTIONAL SWITCH OPERATION
•
If desired, the Pro-Pivot switch assembly can be disassemble by removing screws
shown in Figure 13 of switch installation section. Remove top case half of Pro-
Pivot switch, and flip switch over. Flipping the switch over will result in the blade
pivoting to the right while depressing the right side of the switch. Be careful not
to pinch wires when reinstalling top case half. Reinstall and tighten screws.
T R O U B L E S H O O T I N G
• No function
:
- see
Slow Operation
- confirm limit switches are plugged into control harness
• Will not go in opposite direction:
- limit switches installed incorrectly
- confirm control harness is grounded
- bullet connectors in wrong order
