Warn 88700 Installation Instructions Manual Download Page 11

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11 88783A3

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL

SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

S E R V I C E K I T S

DESCRIPTION

89149

MOTOR

89154

DIFFERENTIAL CARRIER

89150

SWITCH

89155

RING GEAR UPPER

89151

CONTACTOR

89156

PIVOT ASSEMBLY

89152

DAMPER

89157

HARNESS & LIMIT SWITCH

89153

ISOLATOR BRACKET

89405

RING GEAR LOWER

90899

LIMIT SWITCH BRACKET

Summary of Contents for 88700

Page 1: ...isWARNproductwithdamagedormissingparts Alwaysdriveslowlyoverbumpyandroughterrain Drivingatspeedsthatcausetheplowtobouncewhileintheuppositioncancausethewinchtoback drive causingtheplowto workitswaydown Thismayresultintheplowimpactingastationaryobjectandcausedamagetothevehicleandoperatorinjuryordeath Alwaysdriveatspeedssuchthattheplowdoesnotbounceandbeawareoftheplowpositionwhiledrivingatalltimes Alw...

Page 2: ...roperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Alwaysconnectredswitchwiretokeyedpower Nevermanuallyadjustplowwithkeyon Read installation and operating instructions thoroughly N O T E S The Pro Pivot is actuated by a handlebar mounted switch that directs power to the Pro Pivot motor The motor outputs a torque that is multiplied ...

Page 3: ...30 70119 2 M10 x 1 5 x 25 SHCS T O O L S R E Q U I R E D 5mm 6mm 7mm hex wrench 13mm 14mm 15mm 17mm 9mm end wrench 13mm 14mm 17mm 24mm socket Ratchet 8 mm Allen Wrench T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions M8 12 lb ft 17 N m M10 31 lb ft 42 N m M12 60 lb ft 81N m M16 100 l...

Page 4: ...rst time with the Pro Pivot skip to INSTALLATION Pro Pivot Assembly NOTE It is possible to install Pro Pivot without removing plow blade from swivel assembly however installation of Pro Pivot assembly will be easier if plow blade is removed 1 Remove the two plow springs by removing the nuts and carriage bolts See Figure 1 2 Remove the blade from the tube base by unscrewing the two bolts See Figure...

Page 5: ...e connects to a bearing plate and a top retaining plate which constrains the swivel base 5 Figure 5 shows the removal of the retainer and bearing plate from the push tube assembly and ready to receive the Pro Pivot 6 Figure 6 shows the current configuration of the WARN Pro Pivot The Pro Pivot s major components are the motor gear train assembly and the pivot bracket The Pro Pivot then mounts onto ...

Page 6: ...s the Pro Pivot assembly as being inserted in the plow tube assembly 8 Installation is completed by securing the Pro Pivot from the underside and sides with the hardware provided See Figure 8 9 Use adapter kit PN89220 if the base has a cutout See Figure 9 10 Insert motor wiring into conduit and install cable tie around motor in location shown in Figure 10 Figure 7 Figure 8 Figure 10 Figure 9 ...

Page 7: ...aded standoff of new Power Pivot switch 15 Reattach winch handlebar switch to mounting bracket removed in step 13 Figure 12 Figure 13 Use a test light to locate a suitable wire W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH FROM ELECTRICAL FIRE Do not route electrical cables across sharp edges Do not route electrical cables through or near moving parts Do not route electrical cables through or n...

Page 8: ...ded wire splice Using a test light locate a suitable wire from the ATV key switch The wire should only have power when the key is in the ON position 17 The completed Pro Pivot switch mounting is shown in Figure 14 INSTALLATION cont Limit Switch Mounting 1 Attach the limit switch plate and limit switches to the pivot using the supplied hardware Figure 15 Connect the limit switch marked with an L to...

Page 9: ...minals of the contactor Assure that cables do not cross sharp edges moving parts or contact items that may become hot Secure loose wiring with cable ties or electrical tape prior to final ATV re assembly INSTALLATION cont System Check Before using the Pro Pivot verify the following Wiring to all components is correct All loose wires are secured There are no exposed wiring or terminals Cover any ex...

Page 10: ...you purchased your Pro Pivot If after discussing the problem with their parts and service staff you are still unable to resolve the problem then go to step 3 3 Call an authorized WARN Service center from the list provided on the back of the warranty sheet included with the product When calling please have the following information available Pro Pivot model number and purchase date make model and y...

Page 11: ...AD AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT S E R V I C E K I T S PN DESCRIPTION PN DESCRIPTION 89149 MOTOR 89154 DIFFERENTIAL CARRIER 89150 SWITCH 89155 RING GEAR UPPER 89151 CONTACTOR 89156 PIVOT ASSEMBLY 89152 DAMPER 89157 HARNESS LIMIT SWITCH 89153 ISOLATOR BRACKET 89405 RING GEAR LOWER 90899 LIMIT SWITCH BRACKET ...

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