Walther WTRB-230AC-6000 Operating Manual Download Page 10

Page: 10 / 42

Rev. 1.0

WALTHER Temperature Controller Bundle WTRB-x-x

Page 10 of 42

Walther Systemtechnik GmbH

– D 76726 Germersheim

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de

– [email protected]

Product

Art.- No.

[V]

[A]

[W]

Temperature Cont. Bundle

Heating plates 24 [VDC]

HZP-x, etc.

1,0

WTRB-24DC-3500

Heating hoses 24 [VDC]

979524.001

2,5

WTRB-24DC-3500

979524.002

3,8

WTRB-24DC-6000

979524.003

1,9

WTRB-24DC-3500

979524.004

2,1

WTRB-24DC-3500

979524.007

7,5

180

WTRB-24DC-12000

979524.008

11,3

270

WTRB-24DC-12000

979524.009

5,0

120

WTRB-24DC-6000

979524.001M

2,5

WTRB-24DC-3500

979524.002M

3,8

WTRB-24DC-6000

979524.003M

1,9

WTRB-24DC-3500

979524.004M

2,1

WTRB-24DC-3500

979524.007M

7,5

180

WTRB-24DC-12000

979524.008M

11,3

270

WTRB-24DC-12000

979524.011M

3,2

WTRB-24DC-3500

979524.012M

5,6

135

WTRB-24DC-6000

979524.013M

5,6

135

WTRB-24DC-6000

Heating hoses 230 [VAC]

979524.102M

230

1,6

360

WTRB-230AC-6000

979524.103M

230

2,2

500

WTRB-230AC-6000

979524.104M

230

3,0

700

WTRB-230AC-6000

979524.100M

230

3,0

700

WTRB-230AC-6000

Heating pipes

979524.200

2,5

WTRB-24DC-3500

979524.201

2,5

WTRB-24DC-3500

Table 2:

Reference guide for determining the correct Walther-Temperature Controller Bundle, based upon the selected heating technology

product.

Summary of Contents for WTRB-230AC-6000

Page 1: ...Number WTRB x x IMPORTANT Please read this manual carefully before the actual start of operation The device will only be used maintained and repaired by personnel who are familiar with the operating m...

Page 2: ...Dangers from Residual Energy 6 3 5 Correct Use 7 3 6 Incorrect Use 7 3 7 Personal Protective Equipment and Other Measures 7 3 8 Required Qualification of Personnel 7 4 Transport 8 4 1 Packaging 8 4 2...

Page 3: ...les WTRB Walther Temperature Controller Bundle WTRB Ordering key Version for 230 VAC heating 230AC Solid state Relay 230 VAC 6000 mA 6000 Version for 24 VDC heating 24DC Solid state Relay 24 VDC 3500...

Page 4: ...fon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de Scope of Delivery for WTRB 24DC 12000 Temp Controller WTR 24DC Solid state relay 24 VDC 12000 mA WSSR 24DC...

Page 5: ...a potentially dangerous situation Slight or minor injuries can follow if you do not avoid this situation This sign is also used where damage to property is possible IMPORTANT Indicates tips for usage...

Page 6: ...ar basis Dismounting will only be made by authorized personnel and while using the operating manual If re quested we will also offer trainings on the device in order to teach your personnel the requir...

Page 7: ...e safety installations or not properly attached or malfunctioning safety devices Using unsuitable materials Handling the device while energized Processing aggressive media e g acids alkaline solutions...

Page 8: ...to be selected The device will be aligned and leveled by appropriate fastening elements 4 3 Damages in Transport The following will be observed when the receiving checks reveal damages in transport C...

Page 9: ...or the electrical connection of the device For maximum load the lines have to be heat resistant up to 80 C Only a trained and qualified technician will take care of the electrical connection The devic...

Page 10: ...5 0 120 WTRB 24DC 6000 979524 001M 24 2 5 60 WTRB 24DC 3500 979524 002M 24 3 8 90 WTRB 24DC 6000 979524 003M 24 1 9 45 WTRB 24DC 3500 979524 004M 24 2 1 50 WTRB 24DC 3500 979524 007M 24 7 5 180 WTRB 2...

Page 11: ...s 4 and 5 resp 6 and 7 The solid state relay WSSR x x will be connected at the pins 13 and 14 of the logic output IMPORTANT In order to also detect sensor errors and cable breaks at the alarm outputs...

Page 12: ...f a Walther Temperature Controller Bundle WTRB 24DC 3500 CAUTION This connection example only refers to the 24 VDC versions of the WTRB x x Connecting the 230 VAC models will not be similar Pay specia...

Page 13: ...r Bundle WTRB x x Page 13 of 42 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 5 2 2 Circuit Diagram Fi...

Page 14: ...heating element with the pre configured control parameters you should change adapt the PID control parameters Please refer to chapter 7 Advanced Settings and 8 2 Self Optimization 5 3 1 Display and Op...

Page 15: ...signal is turned off Signal at HIGH once the set value range has been reached again If the currently measured actual temperature is within the preset tolerance range of 1 C HIGH will be indicated for...

Page 16: ...te relay WSSR x x 6 1 Walther Temperature Controller WTR x Both types WTR 24DC and WTR 230AC have the same dimensions and identical steps for mounting Figure 6 shows the outside dimensions For mountin...

Page 17: ...ax 3 A at 230 VAC resistive load 150 000 switches at nominal load 350 000 switches at 1 A 310 000 switches at 1 A and cos 0 7 Logic output for SSR Pins 13 14 0 14 V 20 mA max Controller Controller typ...

Page 18: ...thout conden sation Climate re sistance rel humidity 90 an nual average without condensation Set up altitude max 2000 m above NN Operating position Any Protection type According to DIN EN 60529 front...

Page 19: ...230 VAC resistive load 150 000 switches at nominal load 350 000 switches at 1 A 310 000 switches at 1 A and cos 0 7 Logic output for SSR Pins 13 14 0 14 V 20 mA max Controller Controller type Two poi...

Page 20: ...86A B UL listed or recognized Housing Type of housing Plastic housing for mounting in switchboard according to DIN IEC 61554 use indoors Dimensions Front 48 mm x 48 mm Switchboard cut opening 45 mm x...

Page 21: ...r 2000 de info walther 2000 de 6 1 3 Galvanic Isolation WTR x Figure 8 shows you the galvanic isolation for Walther Temperature Controllers 1 Analog input 2 Binary input 3 Setup interface USB 4 Supply...

Page 22: ...n 3 5 A Outlet voltage 1 24 VDC Control circuit voltage 3 12 VDC Setup and type of connection 1 S Capacity unbalance 1 5 pF for inlet outlet Minimal switch voltage 3 VDC turn on Maximum switch voltage...

Page 23: ...N Connections clamps Screw terminal 1 x 0 3 1 x 1 5 mm AWG 22 AWG 16 for inputs Screw terminal 1 x 0 3 1 x 2 5 mm AWG 22 AWG 14 for outputs Capacity unbalance 10 pF for inlet outlet Insulation resista...

Page 24: ...Connections clamps Screw terminals 1 x 0 3 1 x 1 5 mm AWG 22 AWG 16 for inputs Screw terminals 1 x 0 3 1 x 2 5 mm AWG 22 AWG 14 for outputs Capacity unbalance 10 pF for inlet outlet Insulation resista...

Page 25: ...inals 1 x 0 3 1 x 1 5 mm AWG 22 AWG 16 for inputs Screw terminals 1 x 0 3 1 x 2 5 mm AWG 22 AWG 14 for outputs Capacity unbalance 10 pF for inlet outlet Insulation resistance 1000 M at 500 VDC Local s...

Page 26: ...ous parameter J Increase value next parameter K Function key leave level L Red 7 segment display factory set actual value four digits configurable decimal place automatic adjustment when display capac...

Page 27: ...Entering times Time values are displayed with a decimal point in the middle and to the right Time units can be configured 1 Select parameter lower display green 2 Change value upper display red 3 Par...

Page 28: ...derivative time turned off no D portion Reset time rt 0 350 9999 s Influences the integral portion of the controller output signal The influence of the I portion becomes smaller with an increasing re...

Page 29: ...ription Value Description Type of sensor SEnS Resistance thermometer Thermal elements 0 PT100 3 conductor 9 NiCr Ni K 1 PT1000 3 conductor 10 Pt10Rh Pt S 2 PT100 2 conductor 11 Pt13Rh Pt R 3 PT1000 2...

Page 30: ...xceeding or falling short of the measur ing range Limit for desired value start SPL 1999 9999 A limit for the desired value will prevent entering values which are outside the determined range The limi...

Page 31: ...inverted 7 AF7 fixed limit value separate from desired value 8 AF8 as AF7 outlet signal inverted Limit value AL AL2 1999 0 9999 Limit value to be monitored when limit value is unbal anced AL is below...

Page 32: ...ow you the functions of the limit value AL AL2 for the different alarm functions AF1 to AF8 The switch differential HySt will always be symmetrical to the limit value Limit value in relation to the de...

Page 33: ...inactive after the return of current ConF tFCt Parameter Value Description Function FnCt 0 Timer turned off 1 Timer signal is high while timer is running 2 Timer signal is low while timer is running...

Page 34: ...tlets 2 to 5 ConF OutL Parameter Value Description Output 1 5 Out1 Out2 Out3 Out4 Out5 0 Output not active factory set for Out2 Out5 1 Controller output 1 factory set at Out1 2 Controller output 2 3 B...

Page 35: ...ancel ramp firing curve 9 Restart ramp start cancel firing curve 10 Switching from desired value 1 to desired value 2 11 Lock keyboard 12 Lock parameter and configuration level lock start of self opti...

Page 36: ...ing curve 5 Display timer timer runtime or timer remaining time Setup program you can also configure for a longer activation of the function key 2 s Interface IntF An optional RS485 interface can be p...

Page 37: ...ree Controller Parameters Proportional range 1 Pb1 3 500 Derivate time dt 3 000 s Reset time rt 13 000 s Cycle time 1 CY1 2 0 s Switch differential 1 HYS1 1 000 Operating point Y0 0 Output level limit...

Page 38: ...er outlet 1 Function binary output 3 Limit value monitoring 2 Binary Function Binary input Function Locking levels Limit value monitoring 1 Limit value monitoring Function None 2 Limit value monitorin...

Page 39: ...rt circuit Check connection of sensor and the connecting clamps Check line Check if the connected sensor matches the configured sensor type 9999 blinking Displayed value exceeds measur ing range PErr...

Page 40: ...rder to start the self optimization Start of the self optimization is not locked by the binary function binF Controller operates in automatic mode not in manual mode No active lock of parameter level...

Page 41: ...l be finished when the display automatically returns to the normal screen The duration of the self optimization depends upon the controlled system Cancelling of the Self Optimization Press keys B and...

Page 42: ...rovides a list of all available spare parts for the WTRB x x product series Figure Article Number Description WSSR 24DC 3500 Top hat rail adapter Solid state Relay 24 VDC 3500 mA WSSR 24DC 6000 Solid...

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