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31

30

Notice

Clean and lubricate the spray gun frequently in accordance with Chapter

 7.2 

Cleaning - Complete

. This will ensure functional reliability of the spray gun.

The following requirements must be met before the routine cleaning work can be 

performed:

1.  The material tank must be clean and then be filled with a compatible cleaning 

solution. Material pressure has to be available at the spray gun. The cleaning 

solution should not be sprayed.

2.  Take the spray gun into operation (see 

5.1 Starting the Spray Gun

). 

3.  Do not stop the spray gun until clear cleaning solution emerges from the nozzle.

Troubleshooting and Corrective Action

Warning

Prior to any servicing and repair work: Make sure that the spray gun is in unpressu-

rized condition, i.e. all air and material inputs must be shut off - if not imminent Risk 

of Injury.

Fault

Cause

Corrective Action

Gun is dripping

Material control nozzle 

or needle fouled
Material control nozzle 

or needle damaged

see 

6.2/ 6.3 Removing Material Control 

Nozzle or Needle

 and

 

cleaning

see 

6.2/ 6.3 Replacing Material

 

Control 

Nozzle or Needle

Gun fails to open

Control air pressure too 

low

Increaese control air pressure

 

to at least 4,5 

bar

Material leaks from 

leakage boring

Membrane leaking
Clamping bush     

(Item. 12) is loose

see 

6.3 Replacing the membrane

Slightly tighten the clamping bush with the 

open-ended spanner (size 10)

Spray jet pulsating 

or unsteady

Level in material tank

 

too low

Top-up material level (see operating instruc-

tions of plant systems manufacturer)

Disposal of Cleaning / Servicing Substances

Disposal of any such substances must be in accordance with all applicable local and 

national regulations, directives and laws.

Warning

Pay special attention to all processing specifications and safety warnings issued by 

the manufacturers of spraying and cleaning media. The improper disposal of any 

toxic waste material represents a serious threat to the environment, i.e. to the health 

of mankind and animal life.

10 

Specification Data

Nozzle Sizes: 

0,3 / 0,5 mm ø

Weight:

 

645 g

Connections:

Atomizing Air 

6 mm ø außen

Control Air 

4 mm ø außen

Material Inlet 

G 1/8“

Pressure Ranges:

Control Air Pressure 

mind.  5 bar

Material pressure 

max.   2 bar

Atomizing Air 

max.   8 bar

max. Operating
Temperature of Spray gun 

80 degs. C

Sound Level (measured at
a distance of 1 m from the
spray gun) 

86 dB (A)

Right to effect technical changes reserved.

Summary of Contents for WA 650

Page 1: ...Betriebsanleitung Operating Instructions PILOT WA 650 Automatische Spritzpistole Automatic Spray Guns...

Page 2: ...3 2 PILOT WA 650 Stand Juni 2017 28 30 6 5 4 3 2 1 7 12 11 9 10 8 23 22 21 20 17 15 29 25 24 14 13 26 27 28 37 31 36 33 32 39 39 38 34 35 38 11 9 8 7 6 10 14 13 12 40 Seite 4 17 Page 18 31...

Page 3: ...Hinweise Das Produkt ist zum Einbau in ein anderes Ger t bestimmt Die Inbetriebnahme ist so lange untersagt bis die Konformit t des Endproduktes mit der Richtlinie 2006 42 EG festgestellt ist Wuppert...

Page 4: ...03 21 Nadelfeder 1 V 21 100 22 003 22 Mitnehmer kompl 1 V 21 100 10 500 23 Sechskantmutter 1 V 20 900 15 003 24 Kolbenfeder 1 V 21 100 14 003 25 Gewindebuchse komplett 1 V 20 410 27 000 26 Nadelfeder...

Page 5: ...einer Personengef hrdung f hren k nnte sind betreiberseitig entsprechende Sicherheitsma nahmen vorzuse hen Falls im Betrieb Auff lligkeiten erkannt werden muss das Ger t sofort stillgesetzt werden un...

Page 6: ...chen verboten Beim Verspritzen leichtentz ndlicher Materialien z B Lacke Kleber Reinigungsmittel usw besteht erh hte Gesundheits Explosions und Brandgefahr Schalten Sie vor jeder Wartung und Instandse...

Page 7: ...n Sie das Spritzbild beeinflussen k nnen Spritzbildprobe Abweichung erforderliche Einstellung Spritzbild ist in der Mitte zu dick breitere Spritzstrahlform einstel len Spritzbild ist an den Enden zu d...

Page 8: ...mmengesetzt 6 2 Materiald se wechseln 1 Entfernen Sie zun chst den Luftkopf 2 Entfernen Sie danach die Materiald se Pos 2 SW 7 vom Pistolenvorderk r per 6 3 Materialnadel und Membrane wechseln 1 L sen...

Page 9: ...verschmutzt Materialnadel oder d se besch digt siehe 6 2 6 3 Materialnadel oder d se ausbauen und reinigen siehe 6 2 6 3 Materialnadel oder d se austauschen Pistole ffnet nicht Steuerluft zu niedrig...

Page 10: ...g is prohibited until such time as the end product has been proved to conform to the provision of the Directives 2006 42 EC Wuppertal the 14th of March 2017 Name Torsten Br ker Position Manager Design...

Page 11: ...21 100 23 003 21 Needle spring 1 V 21 100 22 003 22 Driving tenon compl 1 V 21 100 10 500 23 Hexagonal Nut 1 V 20 900 15 003 24 Piston Spring 1 V 21 100 14 003 25 Threaded Ring compl 1 V 20 410 27 00...

Page 12: ...s The operator must provide corresponding safety measures for all applications in which the breakdown of the equipment might lead to danger to persons If any irregularities are observed while the equi...

Page 13: ...e prohibited in the working area Spraying of readily flammable media such as paints lacquers cleaning agents etc causes a potential health explosion and fire risk Prior to any servicing and repair wor...

Page 14: ...t a spray pattern Spray pattern test Deviation Required adjustment Spray pattern is split in the centre setting a wider spray pattern Spray pattern is too thick at the ends Setting a more rounded spra...

Page 15: ...aterial needle and membrane 1 Loosen the screws item 35 and remove the adapter assembly item 28 from the spray gun 2 Unscrew the regulating cap item 27 and remove the needle spring item 26 3 Unscrew t...

Page 16: ...ails to open Control air pressure too low Increaese control air pressure to at least 4 5 bar Material leaks from leakage boring Membrane leaking Clamping bush Item 12 is loose see 6 3 Replacing the me...

Page 17: ...Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pumps Material Circulation Sy...

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