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25

24

4.2 

Connection of Input Lines

Warning

Make sure not to confuse the control and atomizing air connections -risk of injury.

1 = Material inlet fitting G 1/8“

2 = Atomizing air inlet fitting outside-diameter 6 mm

3 = Control air inlet fitting outside-diameter 4 mm
The spray gun is now properly installed and connected and ready for operation.

Operational Handling

5.1 

Starting / Stopping Requirements

The following requirements must be met before taking this spray gun into operation:

• 

control air must be available at the gun

• 

atomizing air must be availabe at the gun

• 

material pressure must be availabe at the gun.

Caution

The material pressure shall not exceed

•  2 bar

, as, otherwise, the functional reliability of the spray gun will suffer.

Adjust the control air pressure to

• 

at least 

5 bar

, in order to operate the spray gun.

The operation of the spray gun can be started/stopped by way of the 3/2-way control 

valve (see the Operating Instructions of the plant systems manufacturer).

5.2 

Spray Pattern Test

Spray pattern tests should be performed whenever:

• 

the spray gun is taken into operation for the first time

• 

the spraying medium is changed

• 

the spray gun was taken apart for servicing or repairs.

The spray pattern can be tested using a work piece sample, a sheet of metal, card-

board or paper.

Notice

This pictograph and the accompanying note „

Notice

“ indicate additional and useful 

information to help you handling the spray gun with even greater confidence and 

efficiency.

3.2 

Generally Applicable Safety Precautions

•  It is important that all applicable accident prevention directives as well as industri-

al safety and health rules and regulations are duly complied with.

•  Use this spray gun in well ventilated rooms. Open fires, naked lights and smoking 

are prohibited in the working area. Spraying of readily flammable media such as 

paints, lacquers, cleaning agents, etc., causes a potential health, explosion and 

fire risk.

•  Prior to any servicing and repair work: Make sure that the spray gun is in unpres-

surized condition, i.e. all air and material inputs must be shut off - if not, imminent 

risk of injury.

•  Keep your hands and other extremities away from the front of the spray gun             

- imminent risk of injury.

•  The holder of the spraying unit must be grounded to prevent electrostatic charging.

•  Never point the spray gun at persons or animals - imminent risk of injury.

•  It is important that all processing specifications and safety warnings issued by the 

manufacturers of spraying and cleaning media are duly complied with. Especially 

aggressive and corrosive media can cause personal health problems.

•  Wear suitable hearing protections while working with the spray gun. Spray guns 

produce sound levels of up to 86 dB (A), which may cause hearing defects.

•  Air-borne particles must be kept away from the working area and personnel. Wear 

proper respiratory protection masks and protective overalls when working with 

spraying media. Air-borne particles represent a health hazard.

•  Check that nuts and screws are tightened properly after performing servicing and 

repair work.

•  Make sure you use original WALTHER Spritz- und Lackiersysteme GmbH replace-

ment parts designed for functional reliability and efficiency.

•  Should you have any questions concerning the safe operation of the spray gun, 

please contact WALTHER Spritz- und Lackiersysteme GmbH, Wuppertal.

Assembly / Installation

This spray gun with adaptor plate is delivered in completely assembled condition. 

Before taking the spray gun into operation perform the following preparations:

4.1 

Mounting of Spray Gun

Install the gun in a suitable and stable 

mounting device.

 

For this purpose use 

the dia. 6.2 mm ø hole (1) in the adapter 

plate and the two M5 pins (2) for fixing.

1

2

1

3

2

Summary of Contents for WA 650

Page 1: ...Betriebsanleitung Operating Instructions PILOT WA 650 Automatische Spritzpistole Automatic Spray Guns...

Page 2: ...3 2 PILOT WA 650 Stand Juni 2017 28 30 6 5 4 3 2 1 7 12 11 9 10 8 23 22 21 20 17 15 29 25 24 14 13 26 27 28 37 31 36 33 32 39 39 38 34 35 38 11 9 8 7 6 10 14 13 12 40 Seite 4 17 Page 18 31...

Page 3: ...Hinweise Das Produkt ist zum Einbau in ein anderes Ger t bestimmt Die Inbetriebnahme ist so lange untersagt bis die Konformit t des Endproduktes mit der Richtlinie 2006 42 EG festgestellt ist Wuppert...

Page 4: ...03 21 Nadelfeder 1 V 21 100 22 003 22 Mitnehmer kompl 1 V 21 100 10 500 23 Sechskantmutter 1 V 20 900 15 003 24 Kolbenfeder 1 V 21 100 14 003 25 Gewindebuchse komplett 1 V 20 410 27 000 26 Nadelfeder...

Page 5: ...einer Personengef hrdung f hren k nnte sind betreiberseitig entsprechende Sicherheitsma nahmen vorzuse hen Falls im Betrieb Auff lligkeiten erkannt werden muss das Ger t sofort stillgesetzt werden un...

Page 6: ...chen verboten Beim Verspritzen leichtentz ndlicher Materialien z B Lacke Kleber Reinigungsmittel usw besteht erh hte Gesundheits Explosions und Brandgefahr Schalten Sie vor jeder Wartung und Instandse...

Page 7: ...n Sie das Spritzbild beeinflussen k nnen Spritzbildprobe Abweichung erforderliche Einstellung Spritzbild ist in der Mitte zu dick breitere Spritzstrahlform einstel len Spritzbild ist an den Enden zu d...

Page 8: ...mmengesetzt 6 2 Materiald se wechseln 1 Entfernen Sie zun chst den Luftkopf 2 Entfernen Sie danach die Materiald se Pos 2 SW 7 vom Pistolenvorderk r per 6 3 Materialnadel und Membrane wechseln 1 L sen...

Page 9: ...verschmutzt Materialnadel oder d se besch digt siehe 6 2 6 3 Materialnadel oder d se ausbauen und reinigen siehe 6 2 6 3 Materialnadel oder d se austauschen Pistole ffnet nicht Steuerluft zu niedrig...

Page 10: ...g is prohibited until such time as the end product has been proved to conform to the provision of the Directives 2006 42 EC Wuppertal the 14th of March 2017 Name Torsten Br ker Position Manager Design...

Page 11: ...21 100 23 003 21 Needle spring 1 V 21 100 22 003 22 Driving tenon compl 1 V 21 100 10 500 23 Hexagonal Nut 1 V 20 900 15 003 24 Piston Spring 1 V 21 100 14 003 25 Threaded Ring compl 1 V 20 410 27 00...

Page 12: ...s The operator must provide corresponding safety measures for all applications in which the breakdown of the equipment might lead to danger to persons If any irregularities are observed while the equi...

Page 13: ...e prohibited in the working area Spraying of readily flammable media such as paints lacquers cleaning agents etc causes a potential health explosion and fire risk Prior to any servicing and repair wor...

Page 14: ...t a spray pattern Spray pattern test Deviation Required adjustment Spray pattern is split in the centre setting a wider spray pattern Spray pattern is too thick at the ends Setting a more rounded spra...

Page 15: ...aterial needle and membrane 1 Loosen the screws item 35 and remove the adapter assembly item 28 from the spray gun 2 Unscrew the regulating cap item 27 and remove the needle spring item 26 3 Unscrew t...

Page 16: ...ails to open Control air pressure too low Increaese control air pressure to at least 4 5 bar Material leaks from leakage boring Membrane leaking Clamping bush Item 12 is loose see 6 3 Replacing the me...

Page 17: ...Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pumps Material Circulation Sy...

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