22
23
Contents
Exploded Drawing
2
Dimension Sheet
4
Declaration of CE-Conformity
23
Replacement parts
24
1
General
25
1.1
Identification of Model Version
25
1.2
Normal Use
25
1.3
Improper Use
26
2
Technical Description
26
3
Safety Warnings
27
3.1
Safety Warting Symbols
27
3.2
Generally Applicable Safety Precautions
27
4
Assembly / Installation
28
4.1
Mounting of Spray Gun
28
4.2
Connection of Input Lines
28
5
Operational Handling
29
5.1
Safety Warnings
29
5.2
Starting/Stopping Requirements
29
5.3
Spray Pattern Test
29
5.4
Spray Pattern Adjustments
30
5.5
Retooling of Spray Gun
31
6
Cleaning
32
6.1
Safety Warnings
32
6.2
Cleaning - Complete
33
6.3
Cleaning - Routine
34
7
Repairs / Replacements
34
7.1
Replacement of defective Needle Seal Packings -Component A
34
7.2
Replacement of defective Needle Seal Packings -Component B
35
7.3
Replacement of Nozzles, Needles, Springs and Seals
35
8
Trouble shooting and Corrective Action
36
9
Disposal of Cleaning / Servicing Substances
36
10
Specification Data
37
Declaration of CE-Conformity
We, the manufacturers of the equipment, hereby declare under our sole respon-
sibility that the product(s) described below conform to the essential safety requirements.
This declaration will be rendered invalid if any changes are made to the equipment wit-
hout prior consultation with us.
Manufacturer
WALTHER Spritz- und Lackiersysteme GmbH
Kärntner Str. 18 - 30
D - 42327 Wuppertal
Tel.: +49(0)202 / 787 - 0
Fax: +49(0)202 / 787 - 2217
www.walther-pilot.de • e-mail: [email protected]
Type Designation
Automatic Spray Gun
PILOT WA 560 2-K
V 24 560
Intended purpose
Processing of sprayable media
Applied Standards and Directives
EU-Mechanical Engineering Directives 2006 / 42 / EC
94 / 9 EC (ATEX Directives)
DIN EN ISO 12100-1
DIN EN ISO 12100-2
DIN EN 1953
DIN EN 1127-1
DIN EN 13463-1
Specification according 94 / 9 / EC
Category 2
Part marking
II 2 G c T 5
Tech.File,Ref.:
2402
Authorized with the compilation of the technical file:
Nico Kowalski, WALTHER Spritz- und Lackiersysteme GmbH, Kärntner Str. 18 - 30
D- 42327 Wuppertal
Special remarks :
The named product is intended for installation in other equipment. Commissioning is
prohibited until such time as the end product has been proved to conform to the pro-
vision of the Directives 2006 / 42 / EC.
Wuppertal, the 1st of January 2010
Name: Torsten Bröker
Position: Manager, Design and Development
This Declaration does not give assurance of properties in the sense of product liability. The safety
instructions provided in the product documentation must be observed at all times.
i.V.