Householder Information
IMPORTANT!
Your boiler must be commissioned in order to:
-
Validate your warranty
-
Ensure the boiler has been installed correctly and avoid premature failure
-
Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your
commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for
temperature, smoke and carbon dioxide content.
Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an
engineer, our service department may be able to provide you with details of an engineer in your area.
“Benchmark” Installation, Commissioning and Service Record Log Book
Please ensure that your installer has completed all sections of the log book (found at the back of this manual).
The log book will be required in the event of any warranty work. Ensure that the service record is completed.
Warranty
Your HRM boiler is under warranty for 2 years from the date of installation.
Warranty Conditions
-
The boiler must be installed and commissioned in accordance with our handbook
-
The boiler must not be repaired, modified or tampered with by any person not authorised by HRM
Extended Warranty
The “Benchmark” and warranty registration document at the end of this manual
should be completed as
appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance
with our recommendations. Return the warranty registration document to HRM in order to qualify for a
further 3 year
warranty of the heat exchanger – a total of 5 years.
Extended Warranty Conditions
-
The boiler must be serviced annually and maintained in accordance with this handbook. The
“Benchmark” service log is located at the back of this manual
-
This warranty is in addition to your statutory and other legal rights
After Sales Service
-
If your boiler fails during the warranty period contact your installer, who will be able to identify the
cause of the problem. If appropriate, your installer will contact us.
-
Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM
service department
-
If you are unable to contact your installer please contact our service department. Quoting your boiler’s
serial number when phoning – this can be found on the cover of this manual.
3
Standard X-ternal & System X-ternal
Handbook
Householder Information
IMPORTANT!
Your boiler must be commissioned in order to:
-
Validate your warranty
-
Ensure the boiler has been installed correctly and avoid premature failure
-
Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your
commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for
temperature, smoke and carbon dioxide content.
Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an
engineer, our service department may be able to provide you with details of an engineer in your area.
“Benchmark” Installation, Commissioning and Service Record Log Book
Please ensure that your installer has completed all sections of the log book (found at the back of this manual).
The log book will be required in the event of any warranty work. Ensure that the service record is completed.
Warranty
Your HRM boiler is under warranty for 2 years from the date of installation.
Warranty Conditions
-
The boiler must be installed and commissioned in accordance with our handbook
-
The boiler must not be repaired, modified or tampered with by any person not authorised by HRM
Extended Warranty
The “Benchmark” and warranty registration document at the end of this manual
should be completed as
appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance
with our recommendations. Return the warranty registration document to HRM in order to qualify for a
further 3 year
warranty of the heat exchanger – a total of 5 years.
Extended Warranty Conditions
-
The boiler must be serviced annually and maintained in accordance with this handbook. The
“Benchmark” service log is located at the back of this manual
-
This warranty is in addition to your statutory and other legal rights
After Sales Service
-
If your boiler fails during the warranty period contact your installer, who will be able to identify the
cause of the problem. If appropriate, your installer will contact us.
-
Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM
service department
-
If you are unable to contact your installer please contact our service department. Quoting your boiler’s
serial number when phoning – this can be found on the cover of this manual.
3
Standard X-ternal & System X-ternal
Handbook
41
40
Contents Page
DESCRIPTION
PAGE
Householder Information
Warranty Registration Document
End Of Manual
Warranty
3
Extended
Warranty
3
After
Sales
Service
3
Boiler
Controls:
Wallstar 4
System
Wallstar 5
Wallstar
Combi
6-7
Burner
Lockout
8
Technical Specifications
Boiler
Dimensions:
Wallstar
9
Boiler
Dimensions:
System
Wallstar
10
Boiler
Dimensions:
Wallstar
Combi
11
Technical
Specifications
12
Burner
Settings
13
Boiler Installation
Regulations
14
Boiler
Sizing
14
Refurbishing
An
Old
System
14
System
Protection
14
Boiler
Location
15
Wall
Construction
15
Flue
Terminating
Positions
16
Fuel
Supply
System
17
Oil
Supply
17
Installation Procedure
Wallstar 18-23
System
Wallstar 24-31
Wallstar
Combi
32-40
Condensate
Drain
41
Wiring Diagrams
Wallstar 42
System
Wallstar 42
Wallstar
Combi
43
Boiler Maintenance
Baffle
Removal
44
Fault Diagnosis
Wallstar
Combi
45
Wallstar
Combi
Components
46
Contacts
Tel No: 01953 455400
Fax No: 01953 454483
Email:
or
1
Standard Wallstar, System Wallstar &
Wallstar Combi Manual
Contents Page
DESCRIPTION
PAGE
Householder Information
Warranty Registration Document
End Of Manual
Warranty
3
Extended
Warranty
3
After
Sales
Service
3
Boiler
Controls:
Wallstar 4
System
Wallstar 5
Wallstar
Combi
6-7
Burner
Lockout
8
Technical Specifications
Boiler
Dimensions:
Wallstar
9
Boiler
Dimensions:
System
Wallstar
10
Boiler
Dimensions:
Wallstar
Combi
11
Technical
Specifications
12
Burner
Settings
13
Boiler Installation
Regulations
14
Boiler
Sizing
14
Refurbishing
An
Old
System
14
System
Protection
14
Boiler
Location
15
Wall
Construction
15
Flue
Terminating
Positions
16
Fuel
Supply
System
17
Oil
Supply
17
Installation Procedure
Wallstar 18-23
System
Wallstar 24-31
Wallstar
Combi
32-40
Condensate
Drain
41
Wiring Diagrams
Wallstar 42
System
Wallstar 42
Wallstar
Combi
43
Boiler Maintenance
Baffle
Removal
44
Fault Diagnosis
Wallstar
Combi
45
Wallstar
Combi
Components
46
Contacts
Tel No: 01953 455400
Fax No: 01953 454483
Email:
or
1
Standard Wallstar, System Wallstar &
Wallstar Combi Manual
Installation Procedure Continued – Wallstar Combi
32. Access Door
Fit the access door onto the wall duct, secure it in place by
tightening the 2 screws located on both sides.
33. Flue Positioning
Pull the end of the flue out until the flange on it sits flush
against the back of the access door.
34. Commissioning the Boiler
Installation is complete. The boiler must now be commissioned
by a competent engineer. The “Benchmark” log found at the back
of this manual should be completed and the warranty
documentation returned to HRM Boilers Ltd.
40
Standard Wallstar, System Wallstar &
Wallstar Combi Manual
The Condensate Drain
Condensate Drain Installation
The Wallstar condensing range of boilers use a single unit heat exchanger similar to those in the conventional non-
condensing Wallstar.
However, in order to drain away condensate produced in operation, there is a stainless steel
tube connection on the underside of the flue, which comes pre-connected to a flexible hose. The flexible hose
supplied forms the condensate trap and is terminated with a rubber fitting which will seal inside 22mm plastic waste
pipe.
The hose can either exit the boiler casework through the bottom of the wall-plate or be taken out through the bottom
of the wall duct, in both cases it must be connected into a soak-away (fig 1.1), the household drains (fig 1.2), or a
vertical stack (fig 1.3), via the supplied condensate trap.
Soak Away
Household Drains
Vertical Stack
fig 1.1
fig 1.2
fig 1.3
41
Standard Wallstar, System Wallstar &
Wallstar Combi Manual
