Householder Information
IMPORTANT!
Your boiler must be commissioned in order to:
-
Validate your warranty
-
Ensure the boiler has been installed correctly and avoid premature failure
-
Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your
commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for
temperature, smoke and carbon dioxide content.
Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an
engineer, our service department may be able to provide you with details of an engineer in your area.
“Benchmark” Installation, Commissioning and Service Record Log Book
Please ensure that your installer has completed all sections of the log book (found at the back of this manual).
The log book will be required in the event of any warranty work. Ensure that the service record is completed.
Warranty
Your HRM boiler is under warranty for 2 years from the date of installation.
Warranty Conditions
-
The boiler must be installed and commissioned in accordance with our handbook
-
The boiler must not be repaired, modified or tampered with by any person not authorised by HRM
Extended Warranty
The “Benchmark” and warranty registration document at the end of this manual
should be completed as
appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance
with our recommendations. Return the warranty registration document to HRM in order to qualify for a
further 3 year
warranty of the heat exchanger – a total of 5 years.
Extended Warranty Conditions
-
The boiler must be serviced annually and maintained in accordance with this handbook. The
“Benchmark” service log is located at the back of this manual
-
This warranty is in addition to your statutory and other legal rights
After Sales Service
-
If your boiler fails during the warranty period contact your installer, who will be able to identify the
cause of the problem. If appropriate, your installer will contact us.
-
Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM
service department
-
If you are unable to contact your installer please contact our service department. Quoting your boiler’s
serial number when phoning – this can be found on the cover of this manual.
3
Standard X-ternal & System X-ternal
Handbook
Householder Information
IMPORTANT!
Your boiler must be commissioned in order to:
-
Validate your warranty
-
Ensure the boiler has been installed correctly and avoid premature failure
-
Set the boiler to its optimum efficiency. Operating conditions for the boiler will vary from site to site, your
commissioning engineer has specialised equipment to check the oil pressure and analyse the exhaust gases for
temperature, smoke and carbon dioxide content.
Your installer will organise the commissioning of your boiler. Should you experience any difficulty locating an
engineer, our service department may be able to provide you with details of an engineer in your area.
“Benchmark” Installation, Commissioning and Service Record Log Book
Please ensure that your installer has completed all sections of the log book (found at the back of this manual).
The log book will be required in the event of any warranty work. Ensure that the service record is completed.
Warranty
Your HRM boiler is under warranty for 2 years from the date of installation.
Warranty Conditions
-
The boiler must be installed and commissioned in accordance with our handbook
-
The boiler must not be repaired, modified or tampered with by any person not authorised by HRM
Extended Warranty
The “Benchmark” and warranty registration document at the end of this manual
should be completed as
appropriate by your installer / engineer. This is your record that the boiler has been correctly installed in accordance
with our recommendations. Return the warranty registration document to HRM in order to qualify for a
further 3 year
warranty of the heat exchanger – a total of 5 years.
Extended Warranty Conditions
-
The boiler must be serviced annually and maintained in accordance with this handbook. The
“Benchmark” service log is located at the back of this manual
-
This warranty is in addition to your statutory and other legal rights
After Sales Service
-
If your boiler fails during the warranty period contact your installer, who will be able to identify the
cause of the problem. If appropriate, your installer will contact us.
-
Under no circumstances should “in warranty” work be undertaken without authorisation from the HRM
service department
-
If you are unable to contact your installer please contact our service department. Quoting your boiler’s
serial number when phoning – this can be found on the cover of this manual.
3
Standard X-ternal & System X-ternal
Handbook
21
20
Contents Page
DESCRIPTION
PAGE
Householder Information
Warranty Registration Document
End Of Manual
Warranty
3
Extended
Warranty
3
After
Sales
Service
3
Boiler
Controls:
Wallstar 4
System
Wallstar 5
Wallstar
Combi
6-7
Burner
Lockout
8
Technical Specifications
Boiler
Dimensions:
Wallstar
9
Boiler
Dimensions:
System
Wallstar
10
Boiler
Dimensions:
Wallstar
Combi
11
Technical
Specifications
12
Burner
Settings
13
Boiler Installation
Regulations
14
Boiler
Sizing
14
Refurbishing
An
Old
System
14
System
Protection
14
Boiler
Location
15
Wall
Construction
15
Flue
Terminating
Positions
16
Fuel
Supply
System
17
Oil
Supply
17
Installation Procedure
Wallstar 18-23
System
Wallstar 24-31
Wallstar
Combi
32-40
Condensate
Drain
41
Wiring Diagrams
Wallstar 42
System
Wallstar 42
Wallstar
Combi
43
Boiler Maintenance
Baffle
Removal
44
Fault Diagnosis
Wallstar
Combi
45
Wallstar
Combi
Components
46
Contacts
Tel No: 01953 455400
Fax No: 01953 454483
Email:
or
1
Standard Wallstar, System Wallstar &
Wallstar Combi Manual
Contents Page
DESCRIPTION
PAGE
Householder Information
Warranty Registration Document
End Of Manual
Warranty
3
Extended
Warranty
3
After
Sales
Service
3
Boiler
Controls:
Wallstar 4
System
Wallstar 5
Wallstar
Combi
6-7
Burner
Lockout
8
Technical Specifications
Boiler
Dimensions:
Wallstar
9
Boiler
Dimensions:
System
Wallstar
10
Boiler
Dimensions:
Wallstar
Combi
11
Technical
Specifications
12
Burner
Settings
13
Boiler Installation
Regulations
14
Boiler
Sizing
14
Refurbishing
An
Old
System
14
System
Protection
14
Boiler
Location
15
Wall
Construction
15
Flue
Terminating
Positions
16
Fuel
Supply
System
17
Oil
Supply
17
Installation Procedure
Wallstar 18-23
System
Wallstar 24-31
Wallstar
Combi
32-40
Condensate
Drain
41
Wiring Diagrams
Wallstar 42
System
Wallstar 42
Wallstar
Combi
43
Boiler Maintenance
Baffle
Removal
44
Fault Diagnosis
Wallstar
Combi
45
Wallstar
Combi
Components
46
Contacts
Tel No: 01953 455400
Fax No: 01953 454483
Email:
or
1
Standard Wallstar, System Wallstar &
Wallstar Combi Manual
Installation Procedure Continued – Standard Wallstar
8. Electrical Connections
A 20mm hole is provided in the wall plate for concealed cable
entry. Alternatively use plastic ducting to any corner of the wall
plate.
The earth bonding cable can be passed through an 8mm hole,
adjacent to the test switch, and secured to the 5mm stud
provided in the wall duct.
Note:
The power supply to the boiler should be fitted with a
5 amp fuse. The electrical supply to the boiler should be
made via a switched and fused spur located near the boiler,
fitted with a 5 amp fuse.
A frost thermostat is fitted as standard to protect the boiler.
Where appropriate, an additional frost thermostat may be
required to protect the rest of the heating system.
9. Fit the White Casing
Lift the case into position, ensure the tabs and slots are aligned,
and then tighten the retaining screws located on the top of the
wall plate/white casing.
10. Top Baffle
Firstly place the two separate top baffle boxes into the flue
chamber and then slide the single piece of the baffle on top
of these.
20
Standard Wallstar, System Wallstar &
Wallstar Combi Manual
Installation Procedure Continued – Standard Wallstar
11
. Silencer Box
Slide the silencer box over the 4 mounting pins located on the
heat exchanger.
12. Silencer Box (Cont.)
Secure the silencer box to heat exchanger by tightening the
4 supplied wing nuts and penny washers down onto the
mounting pins.
13. Trim
Take the wall duct outer and attach the trim using the 4 self
drilling screws from the fixing kit.
14. Wall Duct Outer
Slide the wall duct outer with the now attached trim over the
wall duct inner as shown.
21
Standard Wallstar, System Wallstar &
Wallstar Combi Manual
