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WAGNER 2K COMFORT Original Operating Manual Download Page 106

106

OPERATING MANUAL

VERSION 05/2017

ORDER NUMBER DOC 2357061

10.2.1 FAULT RECTIFICATION

W100/W101/W102/W103 Pre-alarm for the pot life of gun 1/2/3/4

Pot life has expired. Continue working immediately or flush.

W104/W105/W106/W107 Pre-alarm for pot life gun hose 1/2/3/4

Pot life has expired. Continue working immediately or flush.

W108

Pre-alarm for pot life from mixer to splitter valve

Pot life has expired. Continue working immediately or flush.

W109/W110/W111/W112 Pre-alarm for pot life dump hose 1/2/3/4

The pot life in the dump hose has expired. Close the gun until the dump hose is filled with 

freshly mixed product. Or, flush the system.

W113/W114/W115/W116 A/B/C/D flow meter service

The maximum flow rate indicated in the [service]   [menu] was reached. The corresponding 

flow meter needs servicing.

W117/W118/W119

B/C/D valve service

The maximum switching cycle indicated in the [service]   [menu] was reached. 

The corresponding dosing valve needs servicing.

W120/W121/W122

Mix head B/C/D service

The maximum switching cycle indicated in the [service]   [menu] was reached. 

The corresponding mixing head valve needs servicing.

W123/W124/W125

AIS-B / AIS-C / AIS-D

AIS below the warning limit (minimum opening time of the dosing valve in percent).

− If the stroke of the dosing valve is far from its ideal position, the adjustment can take 

a long time under some circumstances.   Home page: [AIS], then reduce the "AIS 

position" a bit.

− Reduce pressure of B/C/D:   see Chapter 

8.5.2

− Check whether valve closes. Clean valve.
− The flow meter A is blocked by soiling. The LED at the flow meter has to light up during 

product flow, otherwise it is clogged (cleaning, see Chapter 

9.2.3

).

− Check whether nozzles, mixer or filter are clogged.
− Check the level of the paint tank, condition of the feed pumps, etc.

W126/W127/W128/W129 Tank A/B/C/D limit
W130

Tank flushing agent limit

Flow rate drops below the warning limit. Fill up tank.

W500

USB memory

No USB stick used or too little memory. Try removing the USB stick and plugging it back in 

or plug in another USB stick.

W501

USB storage

Automatic job total saving: saving did not work.

Summary of Contents for 2K COMFORT

Page 1: ...Multi component System for Lacquers Software version 4 0x 4 0x K 3 2x 3 2x K 3 1x 3 1x K 3 0x For professional use Always follow the information in this manual particularly the safety instructions and...

Page 2: ......

Page 3: ...2 2 5 Misuse 12 3 IDENTIFICATION 13 3 1 Non Ex System 13 3 2 Ex System 13 3 2 1 Control cabinet 13 3 2 2 Fluid section 13 3 2 2 1 Identification X 14 3 2 3 Use in areas subject to explosion hazards 14...

Page 4: ...MMISSIONING 41 6 1 Training of Assembly Commissioning Staff 41 6 2 Storage and installation conditions 41 6 3 Transportation 41 6 4 Assembly and Installation 41 6 4 1 Electrical connections 43 6 4 2 P...

Page 5: ...e operating staff 75 8 2 Safety instructions 75 8 2 1 Emergency Deactivation 75 8 2 2 General rules for making adjustments to the spray gun 75 8 3 Switches the system on and off 76 8 4 Malfunction 76...

Page 6: ...4 Expansion and accessory sets 112 13 4 1 Installation by customer or by WAGNER service department 113 13 4 1 1 Stroke measuring 115 13 4 2 Installation by WAGNER service department 115 13 4 2 1 AIS...

Page 7: ...BOLS IN THESE INSTRUCTIONS Warning instructions in this operating manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructions f...

Page 8: ...st or at www wagner group com 1 3 1 OPERATING DOCUMENTS FOR INDIVIDUAL COMPONENTS Paint valves PV and dosing valves DV GA DN 2 6 operating manual Language Order No Language Order No Language Order No...

Page 9: ...ssages on the PC Additional languages on request or at www wagner group com 1 4 USB STICK 2K COMFORT All operating documents specified above as well as the accessory set s assembly manuals with the de...

Page 10: ...technical training knowledge and experience in relevant provisions Skilled person in accordance with TRBS 1203 2010 Revision 2012 A person who based on his her technical training experience and recen...

Page 11: ...e Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The operating personnel must be trained on the basis of this operating manual Follow the instructions in the op...

Page 12: ...TICE Abrasive working materials and pigments Greater wear of parts carrying the product Do not use any grainy and abrasive working materials with large sharp edged pigments Use application oriented pu...

Page 13: ...areas CE CE mark European Communities Explosion proof equipment II Device class II not mining effective in zone 2 effective in zone 1 G Ex atmosphere gas 3 2 2 FLUID SECTION The2KCOMFORTsystem sfluids...

Page 14: ...here are deposits on the surfaces the device may form electrostatic charges Flames or sparks can form during discharge Remove deposits from the surfaces to maintain conductivity Use only a damp cloth...

Page 15: ...se Explosion proof equipment II Device class II not mining 2 Category 2 device suitable for zone 1 G Ex atmosphere gas Ex Electrical device corresponds to ignition protection type d Ignition protectio...

Page 16: ...nnection power Designation 6 Protection class 7 Ambient temperature 8 Manufacturing year and serial number 9 Read operating manual before use 3 4 2 FLUID SECTION OnlyforasystemwithExidentification MAD...

Page 17: ...oses a hazard or is damaged Must be de energized before work is commenced Inform staff about planned work Observe electrical safety regulations Ground all devices to a common grounding point Only oper...

Page 18: ...tightness strength and connections etc Regular monitoring of leaks and defects via visual inspection and odor testing e g daily before commissioning at the end of work or weekly In the event of defec...

Page 19: ...the event of work interruptions and malfunctions Switch off the energy compressed air supply Relieve the pressure from the spray gun and device Secure the spray gun against actuation Disconnect the c...

Page 20: ...nded 4 2 4 PRODUCT HOSES Hazard due to bursting of product hose The product hose is under pressure and may cause dangerous injuries Ensure that the hose material is chemically resistant to the sprayed...

Page 21: ...at cleaning is undertaken at a cleaning station with technical ventilation Explosive gases are produced when aluminum comes into contact with halogenated hydrocarbons To clean aluminum do not use liqu...

Page 22: ...if change is necessary contact WAGNER Only repair and replace parts that are listed in the 13 Spare parts section and 14 that are assigned to the unit Do not use any defective components Exclusively u...

Page 23: ...gents are made available by supplying pumps or pressure tanks not supplied with the system Paint selection The mixing ratio pot life etc are stored in the recipe By means of a simple recipe change the...

Page 24: ...ith water and or solvent Use of hand or automatic spray guns Enabling of automatic booth automatic gun flush box etc Possibility of robot communication 5 3 PROTECTIVE AND MONITORING EQUIPMENT The foll...

Page 25: ...ircuit diagram delivered together with the system Pneumatic Compressed air Inlet 0 7 0 8 MPa 7 8 bar 101 116 psi Air pressure quality free from oil and water Quality standard 7 5 4 according to ISO 85...

Page 26: ...d see Chapters 5 5 3 and 5 5 4 100 7 000 cc min 50 25 000 cc min 75 10 000 gr min Product inlet outside G1 4 G3 8 Product outlet outside G1 4 G3 8 Viscosity of components A B C D dependent on flow flo...

Page 27: ...see Chapter 8 5 2 Correct adjustment of the hardener metering valve stroke or use of the AIS Exact setting of the system to suit the product used in accordance with the processing specifications stipu...

Page 28: ...2K 3K 4K 2K 3K Maximum number of A B C D paint and dosing valves 25 10 10 10 10 5 5 DN10 4 DN4 10 5 5 DN2 6 5 5 Maximum number of A B C D flushing valves 10 5 5 5 5 2 2 DN4 1 1 1 DN2 6 1 1 Maximum num...

Page 29: ...r fluid cabinet Standard system Ex system 2 circuit system XL system control cabinet XL system fluid cabinet B_05637 A D E F B C B_05669 A G H J Dimensions Measurement mm inch A 800 31 50 B 1 133 44 6...

Page 30: ...B 0 02 3 l min Viscosity A min 5 mPa s B min 5 mPa s Mixing ratio volumetric A B 0 only A Flow mixed product A B l min Working area 5 1 50 1 0 1 2 3 4 5 0 5 10 15 20 25 30 35 40 45 50 B_04678 Flow met...

Page 31: ...uct A B C l min Working area Max amount A B C with corresponding mixing ratio A B and C 0 25 l min for maximum value or 5cc min for minimum value Mixing ratio volumetric A B 0 only A 5 1 50 1 0 1 2 3...

Page 32: ...LIMITS OF FLOW METERS Viscosity Allviscosityinformationinthischapterareapproximatevalues Theviscositiesarerecommended limit values for commercial operation Particle size Gear flow meters Micro flow m...

Page 33: ...quantity 100 0 005 0 25 thin media without solid objects Maximum viscosities for economical operation of the flowmeters Flow meter type WAGNER Order No Max pressure Flow rate measuring range Viscosit...

Page 34: ...ir bubble sensor Flow meter Non return valve B1 B2 B2 Flushing B1 Flushing Mixing block A B Static mixer A B Static mixer AB C Mixing block AB C Splitter valve with flushing Flushing gun 1 Flushing gu...

Page 35: ...gun 1 Flushing gun 2 Splitter valve with flushing Gun 2 Gun 1 Dump valve for waste separation Product pressure regulator Example 3K system with 6 A valves 4 B valves 2 C valves and 2 guns The mixing h...

Page 36: ...r B_04683 A3 A1 A4 A2 Flushing A A Flushing air Inline filter Air bubble sensor Flow meter Non return valve B1 B2 B2 Flushing B1 Flushing Gun External mixer Flushing C C Flushing Example 3K system wit...

Page 37: ...waste separation Not available for 2 circuit systems 5 8 AIS DOSING SYSTEM OPTION The hardener dosing valve s stroke is regulated automatically via the AIS option The AIS Adaptive Injection System dos...

Page 38: ...a component It is however possible for example to use stroke sensors for component A and flow meters for component B 5 10 1FLOW METERS For every component there is a flow meter installed upstream of...

Page 39: ...upper and lower reversal points 1 2 3 4 1 2 3 1 1 2 3 2 A2 A1 B A B A B 1 3 1 1 1 2 2 1 B_04357 Touch screen controller Ex zone Non Ex zone Control cabinet Stroke sensor Pressure sensor Piston pump St...

Page 40: ...e used within a component As soon as stroke sensors are used the flushing pump must be equipped with a pressure sensor Incorrect Correct Example 2K system with 4 pumps in potentially explosive zone St...

Page 41: ...ng term storage See chapter 9 1 6 For recommissioning proceed according to following chapters 6 3 TRANSPORTATION The system can be transported in the specially designed transportation box System Unit...

Page 42: ...he device Explosion hazard and damage to the device Set up the system outside the spray booth spray zone The control cabinet should not be set up within the Ex zone Protect the control cabinet from ex...

Page 43: ...amination and the condensate if any which has accumulated in the equipment air filter WARNING Brittle filter pressure regulator The tank on the filter pressure regulator becomes brittle through contac...

Page 44: ...the controller does not know which gun in each case is in operation Then the product flow is divided to all guns The pot lives in the gun hoses and guns can be exceeded without a pot life alarm WARNI...

Page 45: ...The device must be electrically connected to the equipotential bonding ground the ground in the electrical system is not sufficient A qualified electrician must complete all grounding and wiring conne...

Page 46: ...Grounding cables Fluid hoses Cable cross sections 2K system pump 4 mm2 AWG 12 Paint tank collection tank 6 mm2 AWG 10 Conveyor 16 mm2 AWG 6 Spray booth 16 mm2 AWG 6 Spraying stand 16 mm2 AWG 6 Connect...

Page 47: ...unding cables Fluid hoses Cable cross sections 2K system pump 4 mm2 AWG 12 Paint tank collection tank 6 mm2 AWG 10 Conveyor 16 mm2 AWG 6 Spray booth 16 mm2 AWG 6 Spraying stand 16 mm2 AWG 6 Connect al...

Page 48: ...clothing gloves eyewear and respirator NOTICE Fluctuating supply pressures Poor coating result The supply pressure of component B should be adjusted to a higher value approx 5 10 than that of compone...

Page 49: ...ings must be entered on site Switch on the system with the main switch The initialization programs starts when the system is switched on for the very first time It allows quick input of the most impor...

Page 50: ...SURE TIGHTNESS TEST WARNING Overpressure Risk of injury from bursting components The operating pressure must not exceed the value shown on the type plate For pressure tightness control of the entire i...

Page 51: ...nerisfilled calibratethehardenerstraightaway ifnecessary according to Chapter 7 12 6 Close the valve via the Valve field or close the STOP button again Then in the same way fill the system with the ot...

Page 52: ...ntact with lacquers or cleaning agents causes skin irritation appropriate precautionary measures must be taken e g wearing protective clothing The footwear worn by operating staff must comply with EN...

Page 53: ...dard system of the control cabinet 2 circuit system of the control cabinet B_05490 1 2 3 4 B_05641 1 2 3a 3b 4 Designation 1 Control cabinet 2 Operating panel touchscreen 3 Mechanical push buttons 3a...

Page 54: ...recipe STOP recipe change jumps 10 steps Display of filling progress Display of flushing progress Gun symbol flashes Open gun 7 5 OPERATING PANEL BASICS highlighted yellow Some buttons are highlighted...

Page 55: ...field with frame Current input position R_blue Cancel input Confirm input Confirm input Keyboard with numbers and special characters Keyboard with upper case letters Minimum and maximum values Min Max...

Page 56: ...asswords are communicated to the customer separately Password input 1 Menu button 2 If Log Out button appears Log Out The button switches to Log In 3 Log In 4 Touch password input field A numerical ke...

Page 57: ...Menu Opens a menu containing other functions Flushing Opens a menu with various flushing options Act current Shows the current lacquer consumption values Gun selection Tank Filling level monitoring of...

Page 58: ...pening time If too short slowly reduce the difference in pressure between A and B Output Display the output signal status Input Display the input signal status Totals password levels 1 2 View zero pro...

Page 59: ...waredocumentation B_06467 Leak inspec Menu cc min Q cc Vjob Output A B C D A B C D bar Valve is closed Valve is open Displays list of A B C D flushing valves Select component A B C D Valve used by pai...

Page 60: ...er 7 11 7 9 2 CHANGING RECIPE AND VALVE NAMES Menu with password level 1 or higher ABC Change valve names for example red yellow hardener_1 flushing agent_1 First select components A B flushing A then...

Page 61: ...ong flushing steps approx twice the hose content No influence on Switch between flushing quantity and flushing time cc or seconds Go to next flushing step Repetitions can be entered after the last flu...

Page 62: ...s If one or several components are not required B valve 1Kapplication Enter forallcomponents except for one Page 2 Enter pot life Select flushing recipes to be used Is carried out End after this paint...

Page 63: ...its the system stops with alarm A121 or A122 Page 6 option Batch Mode pre define the Batch quantity for this paint recipe Prerequisite accessories set for automatic filling external signal transmitter...

Page 64: ...ent is already in the spray gun Select the spray nozzle so that pressure and product flow approximately meet subsequent work processes Start Stop Wait until no more product flows 4 Start the measureme...

Page 65: ...rating use the gun to fill the cup with the exact weight measure above The initial volume e g 500 cc is entered in the measuring cup field B_05458 Menu Start Kn 0 0 cc cc Imp L K Imp L 0 bar others A...

Page 66: ...e 2 Enter the limits in the paint recipe see Chapter 7 11 Atomizing air at alarm stop So that coating can be completed without dripping Atomizing air at end of flushing To blow the air cap free VOC me...

Page 67: ...Mixing alarm Filling On Filling is mandatory after a mixing error alarm A100 A118 A128 A131 A145 A148 Additional spraying is also possible with Off 17 Filling greater than hose content What percentag...

Page 68: ...ation is ensured Default value 80 Valve open AIS open If the B valve is continuously opened for longer than the stated time too little product can flow through The AIS allows more product through Defa...

Page 69: ...t pot life alarm Prerequisite GFB Flow monitoring On Off Prerequisite gun monitoring or flow monitor Sets off Alarms A121 and A122 Alarm delay for flow monitoring Chapter 7 13 1 level 2 page 2 Enter t...

Page 70: ...for component B 9 11 Like pages 6 8 but for component C 12 14 Like pages 6 8 but for component D 15 Alarm delay for air bubbles monitoring How long can an air bubble be present before the system stops...

Page 71: ...is aborted the process starts again afresh Air flushing valve On Off On Air flushing is fitted External mixer On Off Flushing external mixer as standard On The FLUSHING push button starts mixer flushi...

Page 72: ...above 21 An information signal can be generated Assoonasthefillingiscomplete Setting Fillingcomplete Informationsignal Assoonastheguninthegunflushboxmustbechanged Setting GFBgunchange Information sig...

Page 73: ...page for circuit 1 min Pot life Menu Act Gun Batch AB C A B PC min 1 7 14 1CHANGE FLUID CIRCUIT Touch the current upper right fluid circuit for example Thereafter the controller switches to the other...

Page 74: ...STOP button Circuit 1 lights up Press the STOP button Circuit 1 Alarm Fluid circuit 2 STOP button Circuit 2 lights up Press the STOP button Circuit 2 Alarm System Both STOP buttons light up Press one...

Page 75: ...tch Switch off air supply of system and pumps Point the manual gun into a grounded metal bucket Open the gun s trigger mechanism step by step in order to relieve the pressure Avoid splashback Secure t...

Page 76: ...push button 2 Flush system if necessary see Chapter 8 6 3 Makesurethatthesystemhasbeenflushedandthatthepotlifehasbeenincreased 4 Relieve pressure from the system and from all feed pumps see Chapter 8...

Page 77: ...well as the product pressure for the A B and C pumps are always present on the device When filling the mixed product in the product hose ensure that the nozzle is inserted in the gun When the flushing...

Page 78: ...g progress B_04637 From product valves to mixer B_04638 From mixer to splitter valve B_04639 From splitter valve to gun As soon as the complete high pressure hose is filled with 2K product the followi...

Page 79: ...on the screen home page Without gun flush box With gun flush box Press START push button Insert spray gun s in gun flush box The spray gun is automatically opened as necessary Point the spray gun int...

Page 80: ...jet Never point the spray gun at people Consult a doctor immediately in the event of skin injuries caused by paint or solvent Inform the doctor about the paint or solvent used Never seal defective hig...

Page 81: ...tep 1 of 5 Progress indication Guns to open during this flushing step Gun symbol flashes Open gun Step 1 3 Finally all valves are closed If cleaning is insufficient flushing can be repeated The flushi...

Page 82: ...and splitter valve are not flushed Flushing with dump valve option Flushing via a dump valve is quicker than via the gun However the gun has also to be flushed briefly When the flushing process stops...

Page 83: ...ling B Filling A B Filling Mixed product End flushing Filling the spray hose with mixed products 1 Stop 2 3 Start Filling of A and B up to mixing block separately 1 Stop 2 End flushing Spraying with p...

Page 84: ...rm the doctor about the paint or solvent used Never seal defective high pressure parts instead relieve the pressure from them and replace them immediately Use personal protective equipment protective...

Page 85: ...s the device may form electrostatic charges Flames or sparks can form during discharge Remove deposits from the surfaces to maintain conductivity Use only a damp cloth to clean the device 9 1 3 FILTER...

Page 86: ...RNING Gas mixtures can explode if there is an incompletely lled pump Danger to life from flying parts Ensurethatthedeviceisalwayscompletelyfilledwithflushingagentorworkingmedium Do not spray the devic...

Page 87: ...place parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve pressure from spray guns high pres...

Page 88: ...iously been left screwed in 5 Remove the lid the gears 7 and the shafts 5 In most cases a dirt particle in the flow meter causes the problem If the parts cannot be disassembled easily put the flow met...

Page 89: ...y coat the thread with anti seize paste 10 9 Assemble the turning handle 4 inlet housing 2 and outlet housing 5 and tighten by turning the handle 10 Fill the pump in accordance with pump s operating m...

Page 90: ...e hoses for wear and tear as well as for damage at intervals that he she has set Records of these checks must be kept Undamagedcompletehosesaretobereplacedwhenoneofthetwofollowingintervals has been ex...

Page 91: ...unit Danger to life from electric shock May only be installed maintained by skilled electricians or under their supervision Operation according to the safety regulations fire protection and electrote...

Page 92: ...Contamination Interruption of circuit over a longer period of time With external compressed air manually open the flushing valve and distributor valve option A fuse is defective LED lights up Check o...

Page 93: ...4 Air bubble A Air bubble in the line only with low pressure A115 Air bubble B A116 Air bubble C A117 Air bubble D A118 Flow meter A Flow meter A is blocked A119 Gun monitoring No gun signal although...

Page 94: ...ose 3 A139 Pot life gun hose 4 A140 Pot life to spl valve Thepotlife post alarmtimefrommixertosplittervalvehaveexpired A141 Pot life dump hose 1 Pot life post alarm time of dump hoses 1 2 3 4 have exp...

Page 95: ...Error number unknown A229 A232 Sensor A B C D wrong type Stroke sensor type does not match the setting A237 A240 ADC1 2 3 4 no response Communication error A241 Unknown operating mode Communication er...

Page 96: ...pted Error while saving on the PC A600 Module D2 no communication No communication to the corresponding module A601 Module D3 no communication A602 Module D4 no communication A603 Module D5 no communi...

Page 97: ...Module D3 unknown hardware error A630 Module D4 unknown hardware error A631 Module D5 unknown hardware error A632 Module D2 hardware error counter A633 Module D3 hardware error counter A634 Module D4...

Page 98: ...the control algorithm becomes more stable because more time is available in order to achieve the mixing ratio A103 A104 A105 B C D tol alarm The mixing ratio within a specific control quantity QB QC...

Page 99: ...he lower limit Minimum flow see Chapter 7 13 2 level 3 page 4 Clean flow meters Possible further causes such as for alarm A100 A105 A114 A115 A116 A117 Air bubble A B C D Air bubble in the line only w...

Page 100: ...ion A125 No flow during flushing The flushing procedure is interrupted for too long longer than the Alarm delay no flow during flushing setting Possibly the flushing procedure is waiting for the gun t...

Page 101: ...ressure regulator is fully open the setpoint flow is not reached Check air pressure Check product pressure Check product pressure regulator Check the control of the product pressure regulator Electric...

Page 102: ...witch system off and turn back on A225 A226 A227 A228 Sensor A B C D unknown error Error number unknown Check compatibilities software versions touch panel MPX ADC A229 A230 A231 A232 Sensor A B C D w...

Page 103: ...cation errors between the touch panel MPX multiplexer and A D converter ADC Check cable with plug Check compatibilities software versions touch panel MPX ADC If this occurs repeatedly contact the WAGN...

Page 104: ...ff the system and back on via the main switch Contact the Service Team A612 A613 A614 A615 Module D2 D3 D4 D5 CAN error Corresponding slave reports communication problems Switch off the system and bac...

Page 105: ...valve W109 1st pot life dump hose 1 Pre alarm for the pot life of dump hose 1 2 3 4 W110 1st pot life dump hose 2 W111 1st pot life dump hose 3 W112 1st pot life dump hose 4 W113 A flow meter service...

Page 106: ...ervicing W120 W121 W122 Mix head B C D service The maximum switching cycle indicated in the service menu was reached The corresponding mixing head valve needs servicing W123 W124 W125 AIS B AIS C AIS...

Page 107: ...the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve pressure from spray guns high pressure hoses and all devices Sec...

Page 108: ...on Smaller tanks 9992590 1 pc 50 ml Loctite 222 9992511 1 pc 50 ml Loctite 243 9992528 1 pc 150 g Loctite 270 9992831 1 pc 50 ml Loctite 542 9999042 1 pc 50 ml Loctite 638 9998808 1 pc 18 kg Mobilux E...

Page 109: ...electrical equipment and its implementation in national law this product may not be disposed of with the household refuse but must be recycled in an environmentally correct manner WAGNER or one of ou...

Page 110: ...d set 2 Checkbasedoftheassemblymanual whetherenoughroomisavailableinthefluidcabinet 3 For number and type of the required connectors please look into the assembly manual 4 Check whether sufficient fre...

Page 111: ...nt I1 Start X2 1B C 30 501 S2 RC Robo High speed counters Name Connection signal Cable No Fluid valve element C1 X2 19B C Analog outputs Name Connection signal Cable No EP valve Hose No Fluid valve el...

Page 112: ...k Order No see Chapter 1 4 A general circuit diagram is available under order no 2359815 The 2 circuit circuit diagram is available at order no 2363147 13 4 EXPANSION AND ACCESSORY SETS Functional des...

Page 113: ...in potentially explosive areas 392076 Paint flushing valve set DN10 x 2357422 Paint flushing valve set DN4 SSt x 2357421 Paint flushing valve set DN4 TC x 2357462 Dosing flushing valve set DN4 SSt x 2...

Page 114: ...5 x x x x x 2343063 Extension cable 15 m 49 ft for remote control x x x x x Maximumextensionof2times15m 49ft Total45m 147ft 2360731 Dump valve set not flushable x x x x 2369329 Dump valve set XL not...

Page 115: ...valve set DN2 6 400 bar SSt Ex For 1 2 B C D valves if component is already present Stainless steel valve seat x x x If mixingheadcycleinstallthenotexplosion protected version 2358995 2360926 3K insta...

Page 116: ...itionally without connection set Double 3 2 way valve 2 9956145 Additionally if length of connection set 15 m Double 3 2 way valve 2 9956145 Hose PUR 4 2 7 length 3 x length of connection set 4 m m 99...

Page 117: ...gent flows Flow monitor lacquer Ex Order No 2359025 Flow monitor lacquer non Ex Order No 2359024 Cable Order No 9956160 Length distance from control cabinet flow monitor 2m Flushing with flow meter Fl...

Page 118: ...and signals described in Chapter 13 5 3 are being transmitted To do this activate and check the various functions on the control cabinet and remote control in turn Function Impact on control cabinet I...

Page 119: ...h doors gates The first attachment point of the cable should be no more than 30 cm 12 inches away from the housing Extension cable lengthen to a maximum of 2 times 15 m 49 ft Total 45 m 147 ft The plu...

Page 120: ...four functions as on the control cabinet are on the remote control START STOP FLUSHING and RECIPE CHANGE The functions are identical with the following two exceptions On the remote control the functio...

Page 121: ...121 OPERATING MANUAL VERSION 05 2017 ORDER NUMBER DOC 2357061 14 SPARE PARTS Spare parts catalog Order No see Chapter 1 3...

Page 122: ...address of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissioning by the purch...

Page 123: ...EN ISO 4413 2010 EN 60204 1 2006 A1 2009 B 2010 EN ISO 4414 2010 EN 61000 6 2 2005 B 2011 EN ISO 13732 1 2008 EN 61000 6 4 2007 A1 2011 EN 14462 2015 EN ISO 9001 2008 Applied national technical stand...

Page 124: ...4414 2010 EN 13463 1 2009 EN ISO 13732 1 2008 EN 13463 5 2011 EN 14462 2015 EN 61000 6 2 2005 B 2011 EN 12621 2006 A1 2010 EN 61000 6 4 2007 A1 2011 EN 60204 1 2006 A1 2009 B 2010 EN ISO IEC 80079 34...

Page 125: ...ed standards in particular DIN EN 1127 1 2011 DIN EN 61000 6 2 2006 DIN EN 60079 0 2012 DIN EN 61000 6 4 2007 A1 2011 DIN EN 60079 1 2007 DIN EN ISO IEC 80079 34 2011 DIN EN 60079 14 2008 Applied nati...

Page 126: ...proportion from gravimetric to volumetric Example 10 Parts of component A by weight and 1 Parts of component B by weight or 10g Component A 1g Component B or parts by weight 10 1 or 10 1 per weight A...

Page 127: ......

Page 128: ...er No 2357061 Version 05 2017 Germany Phone Telefax E mail ts liquid wagner group com Switzerland Phone Telefax More contact addresses www wagner group com Subject to changes without notice Document N...

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