Wacker Neuson RD24 Instruction Manual Download Page 1

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Instruction manual

Tandem roller / Combination

roller

RD24 / RD27

Vehicle type

RD24 / RD27

Issue

Document order number

5100010696

Language

From serial number

WNCR0601JHAA00160

Summary of Contents for RD24

Page 1: ...Instruction manual Tandem roller Combination roller RD24 RD27 Vehicle type RD24 RD27 Issue 04 Document order number 5100010696 Language en From serial number WNCR0601JHAA00160...

Page 2: ...nufactured for Wacker Neuson Produktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen Germany www wackerneuson com Tel 49 0 8453 340 32 00 E mail service LE wackerneuson com Original instruction ma...

Page 3: ...BA RD24_RD27 en 04 3 This instruction manual is valid for the following roller types TANDEM ROLLER RD24 100 RD24 100o RD27 120 RD27 120o COMBINATION ROLLER RD24 100c RD27 100c...

Page 4: ...01 Documentation 17 1 02 Use 18 1 02 01 Intended use 18 1 02 02 Abnormal use 18 1 02 03 Residual risks 19 1 02 04 Climatic conditions 19 1 03 Environmental protection 21 1 04 Disposal 22 1 05 Type pla...

Page 5: ...tive sprinkling 54 2 09 Dynamic compaction system 55 3 Operation 56 3 00 Important information about operating the machine 56 3 01 Safety strut 58 3 02 Loading and transporting 60 3 03 Function tests...

Page 6: ...Rigid roller drum scraper 102 3 23 02 Upper folding roller drum scraper 102 3 23 03 Lower folding roller drum scraper 103 3 23 04 Scraper tyres 103 3 24 Operation monitoring 105 3 24 01 Control panel...

Page 7: ...king that the driving lever is working properly 134 4 03 Drive unit diesel engine 135 4 03 01 Lubricating oil change intervals 136 4 03 02 Maintenance points at the diesel engine when changing oil 136...

Page 8: ...rinkler nozzle inspection 159 4 08 02 Cleaning sprinkler nozzles 160 4 08 03 Cleaning filter for water sprinkling 160 4 08 04 Emptying and cleaning the water sprinkling system 161 4 08 05 Emptying and...

Page 9: ...6 01 Falling object protective structure FOPS 196 6 02 Rotating beacon 197 6 02 01 Overview 197 6 02 02 Description 197 6 02 03 Mounting Dismounting 197 6 02 04 Operation 199 6 02 05 Maintenance 200...

Page 10: ...r water sprinkling 221 6 07 01 Overview 221 6 07 02 Description 221 6 07 03 Operation 221 6 08 HAMM Temperature Meter 223 6 08 01 Overview 223 6 08 02 Description 223 6 08 03 Operation 224 6 09 Bypass...

Page 11: ...EC Declaration of Conformity BA RD24_RD27 en 04 11 EC DECLARATION OF CONFORMITY...

Page 12: ...improper maintenance may present risks Please operate and maintain your Wacker Neuson machine as described in this instruction manual Doing so will ensure smooth operation and high system availability...

Page 13: ...ceived a quality product All the components of this machine have been carefully inspected and tested Therefore they comply with the quality that you expect The reliability of the machine is preserved...

Page 14: ...machine damaged After unpacking protect the machine from moisture and contamination if it is not going to be brought into operation immediately 1 00 06 Signs and symbols The signs and symbols used in...

Page 15: ...1 3 1 Driver 2 Engine compartment 3 Drive lever Descriptive text You use the drive lever 3 to determine the direction of travel and driving speed 1 00 07 Explanation of abbreviations Abbreviations are...

Page 16: ...nal word indicates the particular seriousness of the danger to persons and machines objects and the environment DANGER Indicates an immediate danger to persons If the danger is not averted death or th...

Page 17: ...instruction manual consists of Safety manual Instruction manual of the machine Instruction manual of the diesel engine If necessary additional information e g QR code This instruction manual must be k...

Page 18: ...use and or all machine related activities not described in this instruction manual is to be deemed as unauthorised misuse outside the legal limits of indemnity of the manufacturer 1 02 02 Abnormal us...

Page 19: ...ty instructions Operating instructions of the operator Danger of life risk of personal injury when operating the machine due to Misuse Improper operation Transport Missing protective equipment Defecti...

Page 20: ...ion depend on The fuel used The viscosity of the motor gear and hydraulic oil The battery s charge state Please note The acceleration and braking behaviour of the machine are influenced by viscous hyd...

Page 21: ...ging cleaning materials and used or residual operating materials for recycling Observe the environmental protection regulations applicable at the place of use N O T E When operating the machine observ...

Page 22: ...ocal regulations of the relevant country Materials metal plastics To be able to dispose materials professionally these materials need to be correctly sorted Cleanse materials of adhesive impurities Pl...

Page 23: ...s machine in the European Economic Area EEA in Switzerland and in Turkey is inadmissible N O T E For machines without EC Conformity neither an EC Declaration of Conformity nor a CE type plate can be i...

Page 24: ...g Regulations only valid for transport on public roads 11 Permissible axle load at the front rear in accordance with the StVZO German Road Traffic Licensing Regulations only valid for transport on pub...

Page 25: ...Preface Type plate BA RD24_RD27 en 04 25...

Page 26: ...ied by a type plate that is attached to the cab roll over bar Control stand page 44 17237 8 7 2 1 4 3 6 5 1 Series type part of the VIN PIN 2 Cab ROPS identification number 1 3 Cab ROPS identification...

Page 27: ...is also indicated by a specially produced type plate It is located on the side of the machine type plate in the engine compartment 17390 7 2 1 4 3 6 5 1 Engine manufacturer 2 Type 3 Engine identificat...

Page 28: ...operator panel The sound intensity level on the driver s seat is specified in the machine s technical data see Technical data sqq measurement inaccuracy according to DIN EN ISO 11201 N O T E When wor...

Page 29: ...n case of trouble Please adhere to the following instructions Please drive the machine only if you are entirely familiarized with the operating and control elements and the method of operation Please...

Page 30: ...the following instructions Please make yourself familiar with the machine s and the loading vehicle s dimensions Wear reflective clothing For instructing please use voice radio e g when loading with a...

Page 31: ...the negative terminal ground strap at the battery ROPS FOPS protective structures The machine frame in way of the ROPS or and FOPS mounting may not be distorted bent or torn deformed The reinforcemen...

Page 32: ...corresponding vehicle owner only A corresponding driving licence is required for operating this vehicle on public roads The exemption may not be used unless an insurance cover is available Both the or...

Page 33: ...oading and transporting machines Inactive zone With the machine stationary and the diesel engine switched off the area 1 metre around the machine is defined as the danger zone Only operating personnel...

Page 34: ...ivot steering Large steering angle to both sides Pendulum compensation upwards and downwards Track offset Mechanical track offset infinitely variable Track offset to the right Service brake During ope...

Page 35: ...s indicated by an additional note in the text for example For versions with an air conditioning system ROPS roll over bar rigid or folding Seat heating Mechanical seat adjustment Edge pressing and cut...

Page 36: ...ieces of add on equipment In some cases this may lead to changes in operator control sequences and procedures They are described in the instructions Please check which operator control panel is instal...

Page 37: ...4 3 4 2 9 10 13 11 8 6 12 1 Stickers indicating dangers 2 Lifting lug for crane loading 3 Bonnet 4 Lashing point 5 Chassis 6 Safety strut 7 Steps 8 VIN 9 Machine type plate 10 Position for fire extin...

Page 38: ...rning and information signs please refer to the spare parts catalogue N O T E Be sure to observe the warning signs and information signs affixed to the machine and strictly follow their instructions I...

Page 39: ...A R G I N Additive sprinkling system M A R G I N Water tank inlet for additive sprinkling M A R G I N Water tank outlet for additive sprinkling M A R G I N Water pump M A R G I N Hydraulic oil fill l...

Page 40: ...7 en 04 M A R G I N 12 V socket M A R G I N Engine oil outlet M A R G I N Fuel filter water sump outlet M A R G I N Coolant fill level M A R G I N Coolant inlet M A R G I N Tyre pressure M A R G I N G...

Page 41: ...s The check and maintenance work that is to be carried out may deviate from what is shown depending on the model and equipment of the machine This is not an exhaustive representation of the activities...

Page 42: ...an Filter for the water sprinkling system Sprinkler nozzles Drain the water sump on the water separator Functional check in the case of an existing ma chine Seat contact switch EMERGENCY STOP Safety s...

Page 43: ...bar 5 1 3 4 2 6 1 7 7 1 Handrails 2 Storage compartment for instruction manual first aid kit 3 Steering column 4 Driver s seat console 5 Roll over bar 6 ROPS roll over bar type plate 7 Locking pin 2 0...

Page 44: ...1 1 Seat adjustment weight 2 Seat adjustment forward backward 3 Seat adjustment backrest 4 Seat adjustment left right 5 Safety belt Driver s seat model B 3 6 1 5 2 4 1 Seat adjustment weight 2 Seat ad...

Page 45: ...ever 3 Switch for all wheel lock 4 Switch for water sprinkling system 5 Switch for additive sprinkling system 2 02 03 Steering column 2 4 5 6 7 1 3 1 Steering wheel 2 Control panel 3 EMERGENCY STOP 4...

Page 46: ...5 3 4 6 7 8 9 10 1 Warning and pilot lights 2 Driving light turn signals signal horn 3 Work light 4 Rotating beacon 5 Parking brake 6 Hazard warning light 7 Dynamic compaction system 8 Water sprinklin...

Page 47: ...3 Work light 4 Rotating beacon 5 Parking brake 6 Hazard warning light 7 Dynamic compaction system 8 Water sprinkling system control 9 Tank content fill level 10 Info display for system info diagnosti...

Page 48: ...l engine 3 6 4 2 1 7 5 1 Fuel system 2 Oil dipstick 3 Oil inlet 4 Diesel engine with drive units 5 Air filter 6 Coolant inlet 7 Coolant level indicator 2 3 5 4 6 1 1 Air filter 2 Dust discharge valve...

Page 49: ...Description Drive unit diesel engine BA RD24_RD27 en 04 49 1 1 Diesel engine type plate...

Page 50: ...Description Hydraulic oil supply 50 BA RD24_RD27 en 04 2 04 Hydraulic oil supply 4 1 2 3 1 Oil inlet 2 Fill level indicator 3 Hydraulic oil reservoir 4 Oil outlet 1 1 Hydraulic oil filter...

Page 51: ...BA RD24_RD27 en 04 51 2 05 Electrical system Engine compartment 1 2 3 1 Battery 2 Battery isolating switch 3 Main fuse Control stand 1 2 1 3 1 Fuses 2 Machine diagnostic interface for version with ad...

Page 52: ...2 BA RD24_RD27 en 04 2 06 Transmission Tandem roller 2 1 3 3 1 2 1 Wheel hub motor 2 Top drum scraper 3 Bottom drum scraper Combination roller 2 1 4 3 1 Wheel hub motor 2 Top drum scraper 3 Bottom dru...

Page 53: ...Description Steering system BA RD24_RD27 en 04 53 2 07 Steering system 1 2 1 Steering cylinder 2 Articulated pendulum joint...

Page 54: ...rinkling system 2 6 4 5 1 3 1 1 Water sprinkler nozzles 2 Water tank inlet 3 Water tank 4 Water outlet 5 Water filter 2 08 02 Additive sprinkling 3 5 2 1 1 4 1 Additive sprinkler nozzles 2 Additive ta...

Page 55: ...Description Dynamic compaction system BA RD24_RD27 en 04 55 2 09 Dynamic compaction system 1 2 1 Drum with vibrator oscillator 2 Vibration drive motor...

Page 56: ...s about safety related components Switch off the machine park it in a safe place and inform customer service Allow only specially trained and authorized personnel to work on safety and control relevan...

Page 57: ...grounding strip from the battery To avoid any unintended engine start by any third person affix a warning notice at the driver s position indicating that work is in progress on the machine NOTICE Hig...

Page 58: ...vements This helps to prevent e g the machine s front end or rear ends from swinging out Applying safety strut always before crane loading the machine transporting the machine maintenance and repair w...

Page 59: ...rut 1 3 3 2 1 2 3 Pull the spring cotter pin 1 out of the bolt 2 Pull out the bolt 2 Swing the coupling bar 3 upwards and press it down Use the bolt 2 to lock the coupling bar 3 in place Slide the spr...

Page 60: ...ensure safe transport loading must not be performed This condition or requirement also applies to too little or damaged lashing tackle The transport company involved is always responsible for the safe...

Page 61: ...hicle must be positioned on flat ground providing the bearing capacity required while observing all relevant safety regulations In addition take suitable precautions to block access to the lifting are...

Page 62: ...s onto the loading area using only the marked lashing eyes Observe the load for the lashing point s at the vehicle load platform and at the load roller Do not overload the lashing points with a tensio...

Page 63: ...transporting BA RD24_RD27 en 04 63 L H S L H x 100 S Maximum permissible ramp slope See loading charts L Ramp length mm H Difference in height mm S Ramp slope Always use the correct load distribution...

Page 64: ...weight and to the centre of gravity of the machine to be lifted N O T E If the weight of the machine is unknown set the maximum operating weight see type plate Take suitable precautions to block acces...

Page 65: ...04 65 Loading chart Diagram of the transport position Diagram of the centre of gravity specifications Lashing variant 1 Weight class t Lashing capacity LC 0 6 daN max 5 7 2000 Lashing variant 2 Weigh...

Page 66: ...mber of lashing points 4 Load securing equipment Wedge blocks no Quantity 0 Miscellaneous Other types of blocking Positive blocking longitudinally transversely to the direction of travel Lashing equip...

Page 67: ...hazard warning lights working see page 80 Is the horn working see page 81 Are the lights working see page 78 Is the reversing warning system working see page 86 Is the rotating beacon working see pag...

Page 68: ...ationary and secured When climbing up and down with hands and feet maintain three points of contact with the machine at all times Keep ladders and steps clean and free of frost Repair or replace worn...

Page 69: ...shock like machine movements For this damping to function optimally the seat must be adjust to the weight of the driver N O T E Only adjust the weight setting when the seat is unloaded Turn the lever...

Page 70: ...the weight must only be pushed downwards from above Push the handle 1 down hard towards the end stop a The weight setting is adjusted upwards to its 50 kg home position Push the handle 1 downwards an...

Page 71: ...ting option To allow heating the seat the driver s seat for version B is equipped with an optional seat heater The switch is located on the right hand side of the steering column Press switch 5 a The...

Page 72: ...ider If it is worn or damaged After an accident As a general rule every 3 years N O T E When putting on and taking off the seat belt avoid pulling it jerkily or tightening it excessively 1 2 Putting o...

Page 73: ...safety belt BA RD24_RD27 en 04 73 N O T E When the safety belt is not fastened a warning lamp lights up on the operator control panel see Operator control panel Warning and pilot lights and an audible...

Page 74: ...f the machine N O T E Clean mirrors at regular intervals Replace defective mirrors immediately Set operation and rear mirror Align the mirror 1 to the work edge of the roller drum tyre Adjust the mirr...

Page 75: ...hood 1 Press the push button on the handle 2 Raise the engine hood 1 a The engine hood is open a The engine hood is held in place by pneumatic springs 3 Closing the engine hood Lower the engine hood...

Page 76: ...ery is interrupted at the battery isolation switch All electric components will be off Battery isolating switch positions Electrical circuit interupted on board electrical system OFF position 0 key fr...

Page 77: ...engine started and stopped with the ignition key 1 0 I II III Switching on electrical system Turn ignition key 1 to position I a The electrical system is switched on a Functional control of warning an...

Page 78: ...ttery will be discharged quickly 5 1 3 4 2 1 4 Switching the parking light on off Requirement Electrical system is OFF Press switch 1 a Indicator light 2 is on Parking light lights a For versions with...

Page 79: ...itching high beam on off For versions with add on equipment The high beam switch 3 is inoperative Switching the working light on off N O T E Depending on the machine s configuration the working light...

Page 80: ...icator light 3 4 is flashing Flashing light on a For versions with add on equipment The corresponding switch 1 2 is flashing Flashing light on Press the switch 1 2 again a Indicator lights 3 4 off Fla...

Page 81: ...ent Electrical system is ON Press switch 1 a Indicator light 2 is on Rotating beacon lights a For versions with add on equipment Switch 1 lights up Rotating beacon lights Press switch 1 again a Indica...

Page 82: ...ll and the electrical system is switched on for a longer period position I the battery discharges rapidly Switching on electrical system Turn ignition key 1 to position I a Electrical system is ON a F...

Page 83: ...ult diagnosis 2 4 3 1 1 N O T E The starter is not connected to the starting switch unless the drive lever is in 0 position This is the only way to start the diesel engine Conditions for starting the...

Page 84: ...are no clumps of earth sticking to the drums or tyres Park machine on boards or dry gravel if there is a risk of frost N O T E Operate the machine sitting on the operator s seat only Multiple safety...

Page 85: ...after the delayed braking Prerequisites Machine at a standstill after the delayed braking Driver sitting on the seat again Diesel engine is running Move drive lever in position 0 a The work functions...

Page 86: ...depends on the deflection of the drive lever and on the selected motor speed Driving backwards Preselect the motor speed Move the drive lever in the R direction a The reversing lights are on a The mac...

Page 87: ...provided with a separate oil flow which ensures a constant traction force for each roller drum without pressure compensation The four wheel blocking can be switched on when driving on difficult surfa...

Page 88: ...or speed to idle MIN a The hydrostatic transmission brakes the machine to a standstill a The parking brake has not been activated Activating parking brake Press the parking brake 1 switsch a The parki...

Page 89: ...TOP function to switch off the machine in the event of danger Performing an EMERGENCY STOP in the event of danger 1 N O T E In an emergency the EMERGENCY STOP brings the machine to a controlled stop a...

Page 90: ...an emergency EMERGENCY STOP 90 BA RD24_RD27 en 04 To release the EMERGENCY STOP button 1 Turn the button clockwise until the lock is released Switch on the electrical system using the ignition key a...

Page 91: ...info 2 Indicator for serious fault 3 Indicator for serious fault STOP 4 Fault notification In case of a serious fault a A permanent audible signal is heard a At least one warning light is lit a The sy...

Page 92: ...iation from the normal operating condition a The advisory lamp 4 is lit a A short audible signal is heard a At least one warning light is lit a The system information 1 indicates an error code Further...

Page 93: ...bration mode the roller drum is shifted to vertical oscillations These hammering impacts produce a manifold increase in the compaction force of the machine Effect on the environment Vibration oscillat...

Page 94: ...or LED for the preselected drum 4 Activate the drum 5 Vibration oscillation symbols 6 Dynamic compaction system ON OFF switch Preparing for working with dynamic compaction system Requirement Electrica...

Page 95: ...chine Without additional designation Vibration at the front and or rear O Oscillation at the rear C Rear tyres no dynamic compaction Setting drum in vibration Requirement Diesel engine is running Pres...

Page 96: ...re there is a weak point N O T E If the machine is not equipped with a computer unit for HMV nothing will be displayed Pilot lights indicate the height of material compaction The compaction value depe...

Page 97: ...tion of spray quantity and pump pause time The water pump can also be switched manually to continuous operation at any time N O T E The sprinkling control is switched off at a road speed of less than...

Page 98: ...as using spinkling stages Requirement Water sprinkling system is activated Press switch 4 plus a Sprinkling increases by one stage a The luminous spots 3 show the current sprinkling stage Press switch...

Page 99: ...take care that the running surfaces of the wheels are clean and sufficiently moistened N O T E The emulsion may only be mixed of parting agent concentrate and water according to the indications of th...

Page 100: ...machine on safe ground i e Flat and horizontal ground with sufficient bearing capacity Secure machine against rolling away NOTICE Wrong performance of track offset readjustment Damage to the steering...

Page 101: ...to the side of the console 2 Readjust the track offset to the right or left by giving hammer blows Tighten the 6x hexagon nuts 1 N O T E When there is no track offset roller drums tyres in a straight...

Page 102: ...crapers with a water jet Remove any extremely stubborn dirt with a spatula or similar tool CAUTION Spring mechanism under tension Injury when caught and pinched Do not put your hands or fingers betwee...

Page 103: ...gnition key Turn stop lever 1 to 0 position Lift the scraper bracket 2 until the catch latches in 3 23 03 Lower folding roller drum scraper 1 2 Attach scraper Switch off diesel engine and remove ignit...

Page 104: ...diesel engine and remove ignition key Turn stop lever 1 to I position a The scraper folds down to the roller drum tyre Moving the scraper away Switch off diesel engine and remove ignition key Turn sto...

Page 105: ...d Engine temperature is high or the engine has overheated Switch off the engine check the coolant fill lev el check the radiator 5 Hydraulic oil tem perature flashing red Hydraulic oil temperature is...

Page 106: ...n 04 No Symbol Warning and pi lot light Status Meaning action 10 Driving light lit yellow Lights up when the parking light or driving light is switched on 11 Work lighting lit yellow Lights up when th...

Page 107: ...r sump fuel prefilter flashing red Water sump in the fuel prefilter too high Drain the filter cartridge in the fuel prefilter 6 Engine tempera ture flashing red Engine temperature is high or the engin...

Page 108: ...n 11 All wheel lock lit yellow Lights up when the all wheel lock is switched on 12 Seat belt monitor ing device option al lit yellow Lights up when the seat belt is not being used Put on the seat belt...

Page 109: ...tus Meaning action 1 Fuel fill level lit flashing yel low An illuminated dot moves between 2 3 1 3 and 1 10 depending on the fill level The illuminated dot flashes if the fill level drops below 1 10 R...

Page 110: ...s settings and system messages In the System info menu you can choose between two levels by pressing and holding the switch Within the levels you can change between various displays by briefly pressin...

Page 111: ...lever in position 0 Fully lower attached accessory equipment Switch off accessory equipment Apply parking brake a Parking brake is applied a Diesel engine is running in idle speed Allow the diesel en...

Page 112: ...s changes during the period of inactivity a Diesel engine is switched off a Functions such as parking light and warning flashers function in this case as well The automatic engine stop system will not...

Page 113: ...rk the machine on safe ground i e flat and horizontal ground with sufficient bearing capacity Secure machine against rolling away Prior leaving the machine Switch off the diesel engine Apply parking b...

Page 114: ...tances max 500 m N O T E Towing of the machine requires sufficient knowledge of the functioning of the hydrostatic transmission and the operation of the spring operated brake Only allow towing to be p...

Page 115: ...ulic system see Depressurize the hydraulic system Releasing spring operated brake see Release spring operated brake 3 28 02 Depressurize the hydraulic system N O T E The hydraulic system must be depre...

Page 116: ...non functional a The machine can be towed During towing the spring operated brakes must be kept open by repeated releasing with the steering wheel due to interior leaks Enable the spring operated brak...

Page 117: ...Operation Towing the machine BA RD24_RD27 en 04 117 N O T E After the repair The machine must not be brought back into use until a complete function test has been made...

Page 118: ...he unloaded vehicle as far as possible away from the negative pole of the discharged vehicle Pay attention to the nominal voltage of the batteries Use jump leads with an insulated terminal clamp and a...

Page 119: ...clamp 4 of the second lead with the ground of the discharged vehicle Starting process Start the engine of the charging vehicle and let it run with medium engine speed Start the diesel engine of the di...

Page 120: ...xamples of work that must be carried out in order to temporarily shut down and or recommission the machine For precise information or for carrying out the decommissioning and or recommissioning proces...

Page 121: ...the preserving liquids Fill pipe systems with operating and auxiliary materials e g engine coolant engine oil gear oil AdBlue DEF water sprinkling additive sprinkling Check and if required repair all...

Page 122: ...s Follow the battery manufacturer s instruction manual Drain the fuel tank Drain the AdBlue DEF reservoir Drain the hydraulic oil tank Drain the engine coolant circuit Drain the engine oil circuit Eva...

Page 123: ...ake the driver aware of essential interventions during operation Additional maintenance work must be carried out in the running in time They are described in the running in regulations The running in...

Page 124: ...been switched off Do not reach with your hands into the area of the engine unless after every part has come to a standstill Do not lay down any object or tool in the engine compartment Keep a safety...

Page 125: ...rical system be sure to only use suitable and approved tools NOTICE Short circuits on electrical components Destruction or damage of machine parts by a short circuit Before starting maintenance work s...

Page 126: ...the instruction manual for the diesel engine After 50 operating hours Diesel engine maintenance Change the engine oil see page 136 Replace the lubricating oil filter see page 136 Replace the fuel filt...

Page 127: ...e see page 139 see page 139 Clean the filter for the water sprin kling system see page 160 Drain the water separator see page 138 Every 250 operating hours 250 h Checking the scraper lubricating the s...

Page 128: ...page 149 Every 1000 operating hours at least once a year 1000 h Checking the EMERGENCY STOP function when driving see page 131 Every 2000 operating hours at least every two years 2000 h Clean the wate...

Page 129: ...electric current or the effects of heat Before starting electrical welding work remove all connection plugs from electronic components of the machine Connect negative terminal of the welding applianc...

Page 130: ...htly Check the function of the warning systems e g signal horn reflectors back up alarm blinker and warning flasher Repair change defective alarm devices defective parts of the alarm devices Check the...

Page 131: ...off the working functions a Shuts down the diesel engine Checking function during machine operation annually Perform the functional test while the diesel engine is running Press EMERGENCY STOP 1 with...

Page 132: ...a The parking brake is working properly if the transmission is disabled when the parking brake is applied After the check Return the driving lever 3 to the 0 position and release the parking brake 2 a...

Page 133: ...brake switch 2 Briefly push the driving lever 3 forwards a The machine does not start moving The seat contact switch is working properly a The machine starts moving The seat contact switch is not work...

Page 134: ...e motor speed 2 to MIN Unlock the emergency stop 3 Functional test Switch off diesel engine and remove ignition key Move the drive lever 1 fully forward and fully backward a The drive lever must allow...

Page 135: ...essure lines of the fuel injection system may be carried out by trained specialised personnel only Wear personal protective equipment NOTICE Inadmissible fuel or inadmissible lubricating oil for the d...

Page 136: ...empty Check the fuel system for leaks with a trial run N O T E Adhere to running in regulations servicing intervals and care measures for diesel engine as specified in the instruction manual of the e...

Page 137: ...crew filter cartridge 3 Unscrew the drain housing 2 from the filter cartridge and clean it Remove contamination from drain valve 1 check function Screw the drain housing 2 with a new gasket ring to th...

Page 138: ...at and be destroyed There must be pauses of at least 1 minute between the individual starting processes in order to allow the starter to cool down Draining water separator NOTICE Water sump in the fue...

Page 139: ...discharge slot 4 03 05 Check the air filter NOTICE High pressure by high pressure cleaner Damage of the air filter by power washer Never use compressed air or a high pressure cleaner for cleaning any...

Page 140: ...up the clips 1 Remove dust collection container 2 Clean the inside of the dust collectors Pull out the air filter cartridge 3 Insert a new air filter cartridge Put on the dust receiver bin 2 Snap shut...

Page 141: ...r cartridge 4 Slide in a new safety cartridge Slide a new air filter cartridge 3 into the air filter Put on the dust receiver bin 2 Snap shut the clips 1 Check the operating readiness of the air filte...

Page 142: ...y and without delay Cleaning the radiator Switch off the diesel engine and remove the ignition key Allow the machine to cool down to less than 30 C 86 F Open the bonnet 2 Clean the radiator 1 carefull...

Page 143: ...rain plug 4 from the radiator and discharge the coolant in a provided receptacle Dismount lower coolant hose 3 and discharge coolant into a provided receptacle Screw in again and tighten drain plug 4...

Page 144: ...aintenance Drive unit diesel engine 144 BA RD24_RD27 en 04 Check coolant level when the diesel motor is cold fill up as necessary Correct coolant level Centre of inspection glass 2 on compensator tank...

Page 145: ...r damage After a each damage to the hydraulic system with a foreign object having entered the oil circuit the entire hydraulic system must be cleaned After cleaning replace all suction return and pres...

Page 146: ...ow machine to cool down less than 30 C 86 F Unscrew oil drain screw 3 down on the oil tank and discharge the used oil drain into a provided receptacle Remove the ventilation filter 2 for variant 2 use...

Page 147: ...em Only lubricant with this marking is permitted Technical data page 165 ff 1 2 Switch off the diesel engine and remove the ignition key Allow the machine to cool down to less than 30 C 86 F Unscrew t...

Page 148: ...juries as a result of poisoning or chemical burning by contact with electrolytic liquid Wear personal protective equipment when working on or handling any battery i e protective clothing glasses face...

Page 149: ...ine and remove ignition key Wear personal protective equipment If preset Remove the terminal caps from the battery Check the battery casing 1 for external damage Check the battery mounting and storage...

Page 150: ...he battery unless in a well ventilated room Remove the battery from the machine Before recharging ensure that the battery degassing is intact If possible check the electrolyte level before charging an...

Page 151: ...Rinse out dirt embedded between scrapers and roller drums tyres with water jet Remove strongly adhesive dirt with spatula or similar tool 4 06 03 Replacing adjusting the roller drum scraper N O T E I...

Page 152: ...04 Replacing adjusting type scrapers N O T E If they are worn out to such an extent that sticking dirt is not removed from the roller drums tyres during work any longer the scrapers must be readjusted...

Page 153: ...ff diesel engine and remove ignition key Clean off dirt adhering to the catch Turn stop lever 1 to I position Lubricate the guide bolt of the locking lever with oil at positions 2 Move the locking lev...

Page 154: ...o visible air shortage The machine is ready for operation a Visible air shortage Obtain the specified air pressure with appropriate filling devices Switch off diesel engine and remove ignition key Fas...

Page 155: ...nd remove ignition key Have hoisting gear ready that is appropriate for the weight of the machine and wheels Lift the machine until the wheels leave the ground Apply a jack with sufficient lifting cap...

Page 156: ...6 Lead the valve extension hose 1 through the cutout of the rim outwards Put the centring rings 6 on the tyre bolts 7 Put the inner wheel 5 to the tyre bolts 7 on the wheel hub Put the outer wheel 4...

Page 157: ...e work To avoid any unintended engine start by any third person affix a warning notice at the driver s position indicating that work is in progress on the machine 4 07 01 Lubricating pivoted bearing L...

Page 158: ...Maintenance Steering system 158 BA RD24_RD27 en 04 1 1 Switch off diesel engine and remove ignition key Apply the articulated frame steering blocking Grease lubricating nipple 1...

Page 159: ...ozzle inspection N O T E Check that an even sprinkling pattern is obtained on the roller drums tyres 3 1 4 2 Prerequisites Diesel engine off Electrical system on Parking brake activated For water spri...

Page 160: ...prinkler nozzle 6 and filter 5 Remove the filter and the sprinkler nozzle from the cap nut and clean them Unscrew the cap nut 1 Remove valve insert 2 and membrane 3 Flush the housing 4 with the sprink...

Page 161: ...er tank when the filter has been removed Place the filter insert 4 into the water tank Screw the filter head 1 with the seal rings 3 together with the pressure spring 2 into the water tank N O T E The...

Page 162: ...nsert in the water tank Screw the filter head 3 together with the compression spring into the water tank Insert valve insert 1 with the membrane as well as the sprinkler nozzles 2 with filter from the...

Page 163: ...rate the additive sprinkling system until no more separating compound comes out of the sprinkler nozzles Thoroughly clean the additive tank with a jet of water Flush the sprinkler nozzle housings and...

Page 164: ...ments 1 of the roller drum suspension for cracks Let replace damaged damping elements by new ones Contact the customer service 4 09 02 Replacing toothed belt for the oscillation drive Only for roller...

Page 165: ...different engine oils The lubricating oil quality standard API or ACEA characterizes the properties of the lubricating oil Lubricating oils below the prescribed quality limits must not be used In ord...

Page 166: ...Tables Technical data 166 BA RD24_RD27 en 04...

Page 167: ...temperatures below 10 C 14 F the change intervals of the motor oil need to be halved N O T E The certification measurements to measure the compliance with statutory emission limits are carried out usi...

Page 168: ...esel fuels below 0 C 32 F it is also possible to add engine petroleum up to 30 as indicated in the diagram Sufficient cold resistance may be achieved by adding flow improver 5 00 03 Cooling liquid coo...

Page 169: ...otection agent Water distillate or completely demineralised 26 C 15 F 40 Vol 60 37 C 34 F 50 Vol 50 40 C 40 F 52 Vol 48 Wacker Neuson uses and recommends products that are free of nitrites amines sili...

Page 170: ...e specification In order to avoid damaging the hydraulic system each hydraulic oil must have the viscosity appropriate for its intended use The viscosity of hydraulic oil is classified in viscosity gr...

Page 171: ...04 171 U Excessive amounts of heat for example from combustion en gines X Pressure fluid temperature range Vopt Optimal operating viscosity range 1000 Maximum permissible short term viscosity II 100...

Page 172: ...c oil may be used under the following conditions Use only bio hydraulic oil based on special synthetic saturated complex esters The products used and recommended by the manufacturer are listed in the...

Page 173: ...etic saturated ester ISO VG Viscosity grade HEES Conditions ISO VG 22 arctic ISO VG 32 winter ISO VG 46 summer ISO VG 68 tropical ISO VG 100 extreme heat Special oil Use only Wacker Neuson special oil...

Page 174: ...2 7 4 0 4 7 M5 SW8 5 5 8 1 9 5 M6 SW10 9 5 14 16 5 M8 SW13 21 30 36 M10 SW16 41 60 71 M12 SW18 71 104 122 M14 SW21 113 165 195 M16 SW24 175 255 300 M18 SW27 250 355 420 M20 SW30 350 500 580 M22 SW34...

Page 175: ...470 3470 mm Diesel engine Manufacturer Kubota Type D1503 Number of cylinders 3 Power ISO 14396 nominal speed 22 9 2700 kW rpm EU USA exhaust emissions standard III A Carbon dioxide emissions CO2 1 797...

Page 176: ...evel Sound power level LWA guaranteed 106 dB A Sound power level LWA representative measurement 104 dB A Emissions sound pressure level at the driver s seat Sound pressure level LpA measured with cab...

Page 177: ...on Working gear speed 0 12 0 0 7 5 km h mph Hill climbing ability with without dynamic compaction system 30 40 Max longitudinal gradient allowed 20 Max transverse gradient allowed 20 Vibration Vibrati...

Page 178: ...evel Sound power level LWA guaranteed 106 dB A Sound power level LWA representative measurement 104 dB A Emissions sound pressure level at the driver s seat Sound pressure level LpA measured with cab...

Page 179: ...II A Carbon dioxide emissions CO2 1 797 g kWh Transmission Working gear speed 0 12 0 0 7 5 km h mph Hill climbing ability vibration on off 30 40 Max longitudinal gradient allowed 20 Max transverse gra...

Page 180: ...ive sprinkling system 18 00 l Sound power level Sound power level LWA guaranteed 106 dB A Sound power level LWA representative measurement 104 dB A Emissions sound pressure level at the driver s seat...

Page 181: ...speed 0 12 0 0 7 5 km h mph Hill climbing ability vibration on off 30 40 Max longitudinal gradient allowed 20 Max transverse gradient allowed 20 Vibration Vibration front rear Frequency speed max eng...

Page 182: ...cal data 182 BA RD24_RD27 en 04 Designation Value Unit Sound pressure level LpA measured with cab max Not available Sound pressure level LpA measured with ROPS max 90 dB A Electrical system Operating...

Page 183: ...on Working gear speed 0 12 0 0 7 5 km h mph Hill climbing ability with without dynamic compaction system 30 40 Max longitudinal gradient allowed 20 Max transverse gradient allowed 20 Vibration Vibrati...

Page 184: ...evel Sound power level LWA guaranteed 106 dB A Sound power level LWA representative measurement 104 dB A Emissions sound pressure level at the driver s seat Sound pressure level LpA measured with cab...

Page 185: ...II A Carbon dioxide emissions CO2 1 797 g kWh Transmission Working gear speed 0 12 0 0 7 5 km h mph Hill climbing ability vibration on off 30 40 Max longitudinal gradient allowed 20 Max transverse gra...

Page 186: ...104 dB A Emissions sound pressure level at the driver s seat Sound pressure level LpA measured with cab max Not available Sound pressure level LpA measured with ROPS max 90 dB A Electrical system Oper...

Page 187: ...2 1580 62 2 570 22 4 2378 93 6 2614 102 9 1700 66 9 1000 39 4 1 5 0 6 1100 43 3 2530 99 6 2738 107 8 1000 39 4 867 34 1 720 28 3 1 5 0 6 720 28 3 5 02 02 RD24 100c Bildnummer 1752 69 0 280 11 0 55 2...

Page 188: ...2 4 2378 93 6 2614 102 9 1700 66 9 1200 47 2 1 5 0 6 1310 51 6 2530 99 6 2738 107 8 1200 47 2 867 34 1 720 28 3 1 5 0 6 720 28 3 5 02 04 RD27 120c Bildnummer 1752 69 0 280 11 0 30 1 2 30 1 2 55 2 2 55...

Page 189: ...ped machine Depending on the machine configuration special attachments slots are correspondingly free or occupied by fuses Please follow the fuse assignment shown on the adhesive label in the engine c...

Page 190: ...A F12 WIFMS Gateway 10 A F13 Socket 15 A F14 Signal horn 15 A F15 Additive sprinkling pump 15 A F16 Water sprinkling pump 15 A F17 Rotary beacon 15 A FT Plug in socket for fuse test N O T E You can us...

Page 191: ...t 08 Drum edge lighting control Defective 09 Pump additive irrigation control Short circuit 10 Pump additive irrigation control Defective 11 Left driving light control Short circuit 12 Left driving li...

Page 192: ...it 114 Solenoid valve vibration rear Open lines short circuit 116 Alert buzzer Open lines short circuit 117 Drive pump Open lines short circuit 118 Flashing lights left Open lines short circuit 119 Pa...

Page 193: ...in the product Safety Instructions The Special attachments section describes components of the machine that can be operated in addition to the equipment previously described in the manual For the spe...

Page 194: ...of machine If the machine overturns backwards forwards or sideways there is a danger of serious injuries or death Operate machine only with the ROPS safety device installed according to instructions...

Page 195: ...screw the upper frame part with threaded studs Apply the specified tightening torque Secure the threaded stud with a spring cotter pin Visual test The machine frame must not be warped bent or cracked...

Page 196: ...into the cabin roof sunroof or weather protection roof depending on the machine s equipment The FOPS material number is then shown on the ROPS type plate If a design with FOPS safety equipment is dism...

Page 197: ...radiates light over a 360 area A switched on rotating beacon visual identifies marks and safeguards danger areas 6 02 03 Mounting Dismounting WARNING Work above floor level Risk of injury caused by fa...

Page 198: ...g beacon on the contact tube 1 and slide it up to the stop a The electrical connection has been made Tighten clamping screw 4 Dismounting removing rotating beacon 3 1 4 2 2 5 3 Unscrew the clamping sc...

Page 199: ...ader or truck Move the rotating beacon to lock in position 0 for transport Move the rotating beacon to lock in position I for work 6 02 04 Operation 1 1 2 Switching on rotating beacon Press the rotati...

Page 200: ...der or a maintenance scaffold To reach the maintenance points on the machine use the steps indicated Do not step on any other machine element or add on part N O T E Dust or sand can impair the functio...

Page 201: ...ght of the trailer load Gmax Trailer with load and permitted support load Smax must not be exceeded Do not use the trailer hitch for other purposes or with other loads For a folding ROPS a bump stop 2...

Page 202: ...ical system Serious injuries or death or material damage as a result of fire caused by using fuses not meeting specifications Only use fuses specified by the manufacturer not fuses with a higher amper...

Page 203: ...partment F01 F02 F03 Position Fuse assignment Fuse F01 On board electrical system terminal 30 80 A F02 Left lighting 30 A F03 Right lighting 30 A Control stand fuses F130 F132 F131 F133 Position Fuse...

Page 204: ...Water spray nozzle 5 Cutting wheel 6 Pressure roller 6 05 02 Description The edge pressure and cutting device KAG cuts or forms the longitudinal edges of hot asphalt The tool is raised and lowered hyd...

Page 205: ...Track indicator option With the aid of the track indicator the driver can align the tire track with a previously marked working line 6 05 03 Mounting Dismounting tools Overview 3 1 1 4 2 4 1 KAG tool...

Page 206: ...he tool 1 on the flange 3 at the holder Fasten the tool 1 to the flange 3 using 8 screws and washers 4 observe the tightening torque N O T E As an alternative the tool can be removed from the lever ar...

Page 207: ...G Lower KAG Press the switch 1 down at the drive lever until the desired position is reached a The KAG lowers and comes into operation Lift KAG Press the switch 1 up at the drive lever until the desir...

Page 208: ...g to on or off 5 Requirement The stop cock 4 is open Press the switch 5 at the top a The KAG sprinkler is connected to the water sprinkler of the roller drums Press the switch 5 at the bottom a The KA...

Page 209: ...ozzle 3 and filter 2 of casing 1 Flush the pipeline and housing 1 with the water sprinkling system Insert spray nozzle 3 and filter 2 in union nut 4 and screw them onto the casing 1 together Lubricati...

Page 210: ...Auxiliary equipment Edge pressing and cutting device KAG 210 BA RD24_RD27 en 04 1 1 Switch off diesel engine and remove ignition key Lubricate lubrication nipple 1 2 nipples...

Page 211: ...nal device a regulated output of grit and simultaneous rolling in into the road surface is possible An optimal output of the grit depends on an exact setting of the grit components 6 06 01 Overview Ch...

Page 212: ...xiliary equipment HAMM line spreader 212 BA RD24_RD27 en 04 1 2 1 Spreader floor 2 Fixing screw Operating levers and adjustment handles 1 2 1 Speed of spreader shaft 2 Vibration selection chip spreade...

Page 213: ...p spreader Serious injuries or death caused by crushing or getting caught during assembly Perform installation work on firm ground flat stable horizontal Carry out fitting work only when the engine is...

Page 214: ...emove the socket pins from upper link 3 and lower links 2 Lift the chip spreader on the suspension eyes 1 off the machine frame Park the chip spreader safely and secure against tipping 6 06 03 Operati...

Page 215: ...of the spreader openings 1 more or less gritting material will flow out of the storage tank Grit grain size and discharge quantity exert an influence on the opening cross section to be selected Use th...

Page 216: ...3 Screw in the adjusting screw 2 up to the stop a The rotational speed of the spreader roller is set to the minimum Screw out the adjusting screw 2 to the stop a The rotational speed of the spreader...

Page 217: ...p spreader Prerequisite With tandem rollers VV VO the preselection lever is set to chip spreader Press switch 2 repeatedly until the indicator light for the rear drum 3 lights up a The chip spreader i...

Page 218: ...or fill it into a metering box size 100 ml 0 26 US gal Compare amount with tabular value If the correct rate of spread is not reached readjust the shut off slider or the vehicle speed and repeat the...

Page 219: ...ng Technical data page 165 sqq 1 Switch off diesel engine and remove ignition key Grease lubricating nipple 1 6 06 05 Technical Data Description Value Unit Basic weight of chip spreader 128 kg Weight...

Page 220: ...M line spreader 220 BA RD24_RD27 en 04 Dimension sheet 1752 69 0 280 11 0 1580 62 2 1030 40 6 860 33 9 750 29 5 370 14 6 2378 93 6 2614 102 9 1700 66 9 1 5 0 6 1000 39 4 2530 99 6 800 31 5 2675 105 3...

Page 221: ...iption The anti freeze filling system fills the pipes of the water sprinkling unit with antifreeze This helps to prevent the sprinkler system from freezing and thus the sprinkler nozzles from being de...

Page 222: ...page 97 Take the hose 1 out of its holder Clean the end of the hose if it is dirty Insert the hose into the container 3 containing antifreeze solution Set the change over valve 2 to the anti freeze f...

Page 223: ...mperature sensor 1 1 1 Temperature sensor Instruments and controls 2 3 1 System info display 2 System info switch 6 08 02 Description Asphalt compaction can only be done in a special temperature range...

Page 224: ...have a clear view of the asphalt Dirt in the measuring hole or projecting components impair the function of the sensor N O T E Do not use any dry cloth for cleaning the sensor This will scratch and d...

Page 225: ...ation such as particles and water out of the oil This reduces system malfunctions wear and failures 2 3 1 1 Filter housing 2 Filter insert 3 Sealing ring 6 09 02 Maintenance N O T E The instructions i...

Page 226: ...ter casing 1 together with the seal ring 3 Replace the gasket ring 3 Pull off the filter insert 2 and replace it by a new one Inspect the inside of the filter casing 1 for dirt Clean if necessary Scre...

Page 227: ......

Page 228: ...Wacker Neuson Produktion GmbH Co KG Wackerstra e 6 85084 Reichertshofen Germany www wackerneuson com Tel 49 0 8453 340 32 00 Order no 5100010696 Language en...

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