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Wacker Neuson HDR155, Operator'S Manual

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Wacker Neuson HDR155 Operator'S Manual Download Page 46

 wc_tx003207gb.fm

46

Maintenance

HDR 155

6.4

Replacing the Fuel Heater Filter

Requirement

Machine shut down and cool

Procedure

Follow the procedure below to change the fuel heater filter.

1. Shut down the machine and allow it to cool.

2. Remove the screw that secures the cover to the housing 

(a)

.

3. Remove the filter 

(b)

.

4. Inspect the O-ring 

(c)

. Replace it if it is cracked, damaged, or deformed.

5. Install the new filter.

6. Re-install the cover.

Result

The procedure to replace the fuel heater filter is now complete.

  

CAUTION

 Hot surface hazard.

The external surface of the fuel filter canister may be hot.

f

Allow the machine to cool before servicing. 

WARNING

 Hot fluids.

The fuel inside the fuel filter canister may be hot. 

f

Wear safety glasses.

wc_gr010015

Summary of Contents for HDR155

Page 1: ...Operator s Manual Direct Fired Air Heater HDR155 Type HDR155 Document 5200009218 Date 0419 Revision 05 Language EN 5 2 0 0 0 0 9 2 1 8...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...quipment in Canada and NFPA 31 Standard for the Installation of Oil Burning Equipment in the USA WARNING Risk of personal injury or machine damage from improper use f Before using the machine read and...

Page 4: ...s or service for this machine Machine documentation From this point forward in this documentation Wacker Neuson Production Americas LLC will be referred to as Wacker Neuson WARNING Work site fire burn...

Page 5: ...nce or safety standards of its machines The information contained in this manual is based on machines manufactured up until the time of publication Wacker Neuson reserves the right to change any porti...

Page 6: ...Foreword HDR 155 6 wc_tx003204gb fm...

Page 7: ...Preparing the Machine for First Use 23 4 2 Parts Included 24 4 3 Assembling the Machine 25 4 4 Control Component Locations 26 4 5 Adjusting the Heater Output Angle 27 4 6 Positioning the Machine 28 4...

Page 8: ...42 6 2 Inspecting and Cleaning the Machine 43 6 3 Removing the Access Panel 45 6 4 Replacing the Fuel Heater Filter 46 6 5 Inspecting and Cleaning the Cadmium CAD Cell 47 6 6 Inspecting the Flame Head...

Page 9: ...al personal hazards Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury To avoid death or serious...

Page 10: ...rements that are incompatible with the heater requirements Operating the heater in a manner that is inconsistent with all federal state and local codes and regulations Using the machine as a ladder su...

Page 11: ...s Have received instruction on how to properly use the machine Are familiar with required safety devices The machine must not be accessed or operated by Children People impaired by alcohol drugs or pr...

Page 12: ...guards are in place and in working order All controls operate correctly The machine is set up correctly according to the instructions in the Operator s Manual The machine is clean The machine s label...

Page 13: ...ne After use disconnect power from the machine After Use Ensure that the machine will not tip over roll slide or fall when not being operated Store the machine properly when it is not being used The m...

Page 14: ...Using this machine indoors CAN KILL YOU IN MINUTES Exhaust gas contains carbon monoxide CO This is a deadly poison you cannot see or smell If you can smell the exhaust you are breathing CO Even if you...

Page 15: ...aler service department for additional information or for repairs to your machine Precautions When servicing or maintaining the machine Read and understand the service procedures before performing any...

Page 16: ...ing and performance to the original components When replacement parts are required for this machine use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of s...

Page 17: ...wc_si000733gb fm 17 HDR 155 Labels 2 Labels 2 1 Label Locations wc_gr010203 M I L G H F F I L J K D E F...

Page 18: ...s HDR 155 2 2 Label Meanings A WARNING Hot surface C NOTICE Lifting point D WARNING Electric shock hazard Disconnect power before servicing Read Operator s Manual E CAUTION This machine uses diesel fu...

Page 19: ...the machine is equipped with a generator contains carbon monoxide This is a poison you cannot see or smell Never use inside an enclosed area even if doors and windows are open Only use outside away f...

Page 20: ...trol panel switch in order to ensure automatic cooling off Heater will stop by itself after automatic cooling off Clean fuel filter regularly and drain water from fuel tank if necessary When heater is...

Page 21: ...wc_si000733gb fm 21 HDR 155 Labels P CAUTION Burn hazard The front of the machine gets very hot during operation Do not touch the front of the machine when adjusting 5200012778 ATTENTION CAUTION 10 10...

Page 22: ...nd transporting this machine Turn off the machine disconnect the power cord and let it cool completely Cover all openings on the machine to avoid infiltration from road debris and dust When using an a...

Page 23: ...o its operating location DANGER Carbon monoxide Using the machine indoors CAN KILL YOU IN MINUTES Exhaust gas contains carbon monoxide CO This is a deadly poison you cannot see or smell If you can sme...

Page 24: ...sher C 4 Lock nut P 1 Assembly diagram D 4 Allen head screw Q 1 Front guard E 4 Lock washer R 1 Lift bar F 4 Washer S 1 Handle G 4 Screw T 2 Wheel H 2 Locking pin U 1 Foot suport I 4 Washer V 1 Axle L...

Page 25: ...washers E and washers F 3 Install the front guard Q and bottom guard X using the bolts with washers O 4 Install the floor guard W using the wing nuts M and washers N 5 Install the foot support U usin...

Page 26: ...scription Ref Description a Combustion chamber j Drain plug b Upper guard k Fuel pump c Lifting device l Fuel filter d Burner flame head m Lower floor guard e Transport handle n Power cord f Fuel tank...

Page 27: ...n maximum 10 until the desired angle is achieved 3 Tighten the locking handles a only when allignment is correct CAUTION Pinch hazard Several areas of the machine present pinching hazards if not prope...

Page 28: ...ng CO Even if you cannot smell the exhaust you could be breathing CO f NEVER operate the machine inside an enclosed area such as a home tunnel or garage f ONLY use the machine outside and far away fro...

Page 29: ...hen positioning the machine for operation Installer must be familiar with all applicable laws codes regulations or other restrictions regarding installation of direct fired radiant heaters Install wed...

Page 30: ...PA 70 or the CSA C22 1 Canadian Electrical Code Part 1 Connecting power Perform the procedure below to connect power to the machine 1 Verify that the operation mode switch is in the OFF 0 position 2 C...

Page 31: ...connected Remote thermostat if applicable installed Lower floor guard fully extended Reset button illuminated green Note If the button is illuminated red it must be pressed to reset the machine Fuel...

Page 32: ...rocedure 1 Connect power to the machine See topic Connecting Power to the Machine Preheating 2 Wait 20 30 minutes longer for colder temperatures 3 Start the machine See topic Starting the Machine Note...

Page 33: ...not being used I the burner will fire continuously In applications in which the remote thermostat is being used II the burner will fire until the air temperature of the application area reaches the ta...

Page 34: ...e machine is operating If the burner fault lamp reset button is green the machine is operating normally If the burner fault lamp reset button is red the machine is in a burner lock out state The burne...

Page 35: ...l panel receptacle c 3 Set the sensor end d within the area to be heated 4 Adjust the target temperature with the dial e Thermostat adapter An adapter is available to convert the proprietary thermosta...

Page 36: ...sconnect the ground wire c from the burner assembly b 5 Rotate the burner assembly counter clockwise and remove it from the flame head and air tube assembly e 6 Perform the required maintenance Note R...

Page 37: ...achine s ability to fire efficiently Procedure Perform the procedure below to inspect or adjust the electrodes 1 Remove the burner assembly See topic Removing and Installing the Burner 2 Inspect the c...

Page 38: ...ace an adjustable wrench on the nozzle base a 4 Place another adjustable wrench on the nozzle b 5 Rotate the nozzle counter clockwise and remove it from the assembly 6 Install the new nozzle b onto th...

Page 39: ...ncy and lowers stack temperature but may cause soot build up rich mixture Procedure Follow the procedure below to adjust the air damper 1 Initial setting of the air damper should be performed with the...

Page 40: ...lowing procedure 1 Remove the access panel See topic Removing the Access Panel 2 Disconnnect the wire from the solenoid valve a 3 Remove the threaded plug b from the pressure test port using a hex key...

Page 41: ...fuel pressure NOTICE Do not adjust the fuel pressure to a setting outside the operational parameters 8 Press the reset button 9 Repeat steps 5 6 to re check the settings 10 Remove the pressure gauge c...

Page 42: ...the machine 3 3 Inspect the fuel hoses 3 Check fuel level and pressure 3 Clean the fuel filter 3 Inspect electrical components 3 Replace the burner nozzle 3 Replace the fuel heater filter 3 Clean and...

Page 43: ...rs c CAD Cadmium cell d Flame head e Electrodes f Burner nozzle g Air tube h DANGER Fire and explosion hazard Residue from flammable materials such as solvents or gasoline could ignite and cause a fir...

Page 44: ...ventilator b 3 Inspect and clean the high tension connnectors and wires d Replace any damaged or worn components 4 Remove the burner assembly See topic Removing and Installing the Burner Assembly 5 Ch...

Page 45: ...to remove the access panel 1 Shut down the machine and allow it to cool 2 Disconnect the power cord from the power source 3 Remove the four bolts that fasten the lift bar a remove the lift bar and set...

Page 46: ...ver to the housing a 3 Remove the filter b 4 Inspect the O ring c Replace it if it is cracked damaged or deformed 5 Install the new filter 6 Re install the cover Result The procedure to replace the fu...

Page 47: ...nel 2 Twist and pull out the plastic protective holder 1 off the base of the burner assembly The CAD cell 2 is inside this plastic holder 3 Inspect the CAD cell for cleanliness Be sure the cell is fre...

Page 48: ...hed 3 Inspect the flame head for the following Wear Replace if necessary Cleanliness Clean the flame head if necessary Thermal stress Replace if necessary 4 Re install the burner assembly See topic Re...

Page 49: ...the fuel Choose a stabilizer that includes cleaning agents and additives designed to coat protect the cylinder walls Make sure the stabilizer you use is compatible with the fuel in your area fuel typ...

Page 50: ...ater control If thermostat make sure selected temperature is higher than room temper ature Thermostat or other control is malfuntioning Replace control device Electric motor is malfuntion ing Replace...

Page 51: ...ck setting of combus tion air flap Fuel is contaminated Replace fuel Clean or replace oil filter Air leaks present in fuel cir cuit Check fuel line and filter for possible leaks Fuel supply is insuffi...

Page 52: ...e 8 2 Dimensions Model HDR 155 5200007530 Units Max heat output BTU h 154 000 Fuel pressure psi 174 Fuel consumption gal h L h 1 1 4 16 Power supply F V Hz 1 120 60 Power consumption W 440 Fuel tank c...

Page 53: ...thermostat plug 3 Solenoid valve 10 Control box 4 CAD cell 11 Heated fuel filter 5 Capacitor 12 Tip switch 6 Fan motor 13 Reset switch 7 Electric pilot lamp Wire Colors BK Black RD Red YL Yellow OR O...

Page 54: ......

Page 55: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...

Page 56: ......

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