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Wacker Neuson DPU 5545He, Operator'S Manual

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Wacker Neuson DPU 5545He Operator'S Manual Download Page 37

Maintenance

T00997GB.fm

37

5.3

Batterry

5.3.1

Check acid level:

1. Remove battery cover.

2. Check acid level, if necessary top up with distilled water.

3. Secure battery cover.

Do not close venting opening! 

Note: Only replace defective batteries with original Wacker batteries.
Standard batteries are not suitable for the high vibration loads.

4. When changing the battery:

Removal: First disconnect negativ, then positive terminal of battery.

Assembly. First connect positive, then negative terminal of battery.

When using starting sprays etc., see chapter operation.

 

Summary of Contents for DPU 5545He

Page 1: ...Operator s Manual Vibratory plate DPU 5545He 0226267en 003 12 2010...

Page 2: ...Manufacturer Wacker Neuson SE Preu enstra e 41 80809 M nchen www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German...

Page 3: ...chine in accordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Ple...

Page 4: ...n 27 4 Operation 28 4 1 Starting 28 4 2 Forward and reverse motion 29 4 3 Switching off 30 4 4 Compaction without extension plates 30 4 5 Emergency start by hand 30 4 6 Mechanical oil pressure control...

Page 5: ...Of Contents 5 6 1 Forward speed too low 41 6 2 Reverse speed too low 41 6 3 No reverse motion 41 6 4 Loss of hydraulic oil 41 6 5 The charge control lamp will not extinguish 42 6 6 Engine does not sta...

Page 6: ...and mainte nance instructions Any other use is regarded as improper Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes f...

Page 7: ...unattended Maintenance Regular maintenance work is required in order for the machine to operate prop erly and reliably over time Failure to perform adequate maintenance reduces the safety of the mach...

Page 8: ...er operators or to the future owner of the machine Country specific regulations Observe the country specific regulations standards and guidelines in reference to accident prevention and environmental...

Page 9: ...standards governing safety Your company or the operator has assigned you to work independently with this machine Incorrect operation Incorrect operation or misuse by untrained personnel can endanger...

Page 10: ...specific permissible noise levels individual rating level It may therefore be necessary to wear ear protection You can find the exact value in the chapter Technical Data When wearing ear protection wh...

Page 11: ...ve upward or downward Put the operating controls and moving parts in their transport position Secure the machine with load securing straps so that it cannot tip over fall down or slide away Only use t...

Page 12: ...ety information and warning notices located on the machine and in the operator s manual Never attempt to start a machine that requires maintenance or repairs Start the machine as directed in the opera...

Page 13: ...elevant legal instructions and guidelines to minimize vibration stress Details on vibration stress associated with the machine can be found in the chap ter Technical Data 2 6 Safety during the operati...

Page 14: ...e If you exceed the maximum tilt the engine lubrication system will fail and thus inevitably damage important engine parts Check the effects of vibration Compacting work in the vicinity of buildings c...

Page 15: ...peration and when refueling Read and follow all safety instructions Otherwise there is a risk of personal injury and or damage to property Do not start the engine near spilt fuel or if you smell fuel...

Page 16: ...uel cap securely after refueling Operation in closed rooms In closed or partially closed rooms such as tunnels drifts or deep trenches en sure sufficient ventilation and extraction by for example prov...

Page 17: ...or water can cause premature wear or failure of the machine Dispose of left over and spilled hydraulic oil according to the applicable regula tions for environmental protection 2 9 Maintenance Mainte...

Page 18: ...cessary to dismantle safety devices they must be reassembled and checked immediately after completing maintenance work Always tighten loosened screw connections complying with prescribed starting torq...

Page 19: ...k Pos Label Description 1 Wear personal protective gear to avoid injuries or health hazards Ear protection Read the operator s manual before start up 2 If the machine falls it can cause severe crushin...

Page 20: ...he machine by the guide handle or the center pole 6 DPU 45 DPU 55 Warning Parts of the body could be crushed or se vered by rotating engine parts f Do not reach into the opening for the crank handle 7...

Page 21: ...ter unit via automatic centrifugal and V belts Exciter Vibrations Hz 69 Centrifugal force kN 50 Multigrade oil Fuchs Titan Unic 10W40 MC SAE 10W40 Oil quantity l 0 75 Drive motor Air colled single cyl...

Page 22: ...tor Rotary current generator with electronic regulator and rectifier Charging rate max A 26 Charging voltage V 14 Starter Starter motor D C V 12 Hydraulic control Hydraulic oil Fuchs Renolin MR 520 Oi...

Page 23: ...Description T00994GB fm 23 2 Description 2 1 Dimensions 2 2 Max admissible inclination...

Page 24: ...e changed by turning the eccentric weights 15 In this way an infinitely variable transition between vibration in forward motion at standstill and in reverse motion is possible This process is hydrauli...

Page 25: ...1 can be infinitely varied by remote control on the throttle control lever 8 The upper 4 and lower 5 masses are connected to each other by 4 vibration damping rubber metal shock mounts 14 This dampin...

Page 26: ...chine Vertically set guide handle head and lock into place Only attach suitable tackle at the central lifting point 18a provided The central lifting point is located exactly above the centre of gravit...

Page 27: ...3 2 2 Compaction on slopes The following points are to be observed when compacting on sloped surfaces slopes embankments Only approach gradients from the bottom a gradient which can be easily overcome...

Page 28: ...the filler neck 20 maintain absolute cleanliness Impurities in the fuel can cause breakdowns in the injection system and premature clogging of the fuel filter Air filter Clean air filter dry dusty co...

Page 29: ...es not start proceed as follows before attempting to start again 1 Press the compression lever down fully and then pull it up 2 Start the engine again 4 2 Forward and reverse motion The engine speed c...

Page 30: ...lamp goes off 4 4 Compaction without extension plates If the vibration plates is used without extension plates screw set of protective screws 8 pes into the threaded boreholes situated in the lower m...

Page 31: ...p If for any reason less than five turns are required for the starting procedure turn the decompression lever back in the direction of the short dashed arrow Each audible click of the mechanism is equ...

Page 32: ...ter freeing the engine when in presence of extremely low temperatures 1 Fill up fuel tank 2 Check engine oil level 3 To activate depress hand lever for approx 5 seconds 4 Hold down pin during approx 5...

Page 33: ...ting with an external battery 1 Connect the red jumper cable with the help of a clamp to the positive pole 1 of the discharged battery 2 Connect the other clamp of the red jumper cable to the plus pol...

Page 34: ...start it again Free the engine by turning it approximately 10 to 20 times with the decompression lever in a central position Then the engine is decompressed but not ready to start This intermediate p...

Page 35: ...rive engine Check oil level if nec top up oil Centre pole height setting transport lock Regrease weekly V belt Check V belt if nec replace monthly Protective frame Check attachment screws for tight fi...

Page 36: ...ace bracket over used oil container 4 Remove oil drain screw and pour oil into container 5 Screw oil drain screw back in and refasten bracket 6 Pour in 1 0 l of oil through the filler neck 19 Take not...

Page 37: ...ot close venting opening Note Only replace defective batteries with original Wacker batteries Standard batteries are not suitable for the high vibration loads 4 When changing the battery Removal First...

Page 38: ...Venting hydraulic control 1 Remove apron 28 by undoing the screws 29 2 Move centre pole into vertical position move shift lever 6 right into the reverse position open filler bore 26 3 Loosen connecti...

Page 39: ...e 30 2 Tilt vibration plate and keep it tilted until the oil has run out 3 Place vibration plate in horizontal position 4 Pour in 0 75 l Fuchs Titan Unic 10W40 MC through the filler bore 5 Close fille...

Page 40: ...aced 5 6 1 Changing the exciter V belt 1 Remove belt guard 31 2 Undo screw 32 3 Remove button 33 belleville spring 34 seal 35 and front segment of the V belt pulley 10 4 Change exciter V belt 12 5 Ass...

Page 41: ...little hydraulic oil in the centre pole head Top up hydraulic oil Air in hydraulic control Bleed system Cause Remedy Too much hydraulic oil in centre pole head Correct oil level in accordance with ma...

Page 42: ...ve Contact Wacker Neuson service dept Control unit defective Replace control unit on rear of the dynamo Cause Remedy Ignition lock defective Change defective parts Starter defective Start knop defecti...

Page 43: ...n any used batteries you obtained from us free of charge If you do not return the batteries to one of our branches per sonally make sure you have paid sufficient postage for its return Please also not...

Page 44: ...systems information and warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada Emission control systems warranty statement See the en...

Page 45: ...s is to certify that this product meets and complies with the relevant regulations and re quirements of the following guidelines and standards 2006 42 EC 2000 14 EC 2005 88 EC Authorized person for te...

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