4
7741591 / 2003-12
serious personal injury.
6.
If so equipped, turn off the power supply to the engine at
the main switch and lock it in the
OFF position before start-
ing work.
7.
Avoid opening the filler cap for engine coolant system (fresh-
water cooled engines) when the engine is still hot. Steam
or hot coolant can spray out as system pressure is lost.
8.
If opening the filler cap or drain cock/venting cock, or re-
moving a plug or engine coolant line from a hot engine,
open the filler cap slowly and release coolant system pres-
sure gradually; otherwise, steam or hot coolant can spray
out.
9.
Stop the engine and close or block the sea water intake
before carrying out operations on the engine cooling sys-
tem.
10. Only start the engine in a well-ventilated area. If operating
the engine in an enclosed space, make sure your work area
is well ventilated.
11. Anticorrosion and antifreeze agents can be hazardous to
health and to the environment. Whenever you use these
agents, follow the manufacturer’s instructions on the prod-
uct packaging.
12. Certain engine oils are flammable. Some of them are also
dangerous if inhaled. Whenever you use these agents, fol-
low the manufacturer’s instructions on the product packag-
ing. Ensure that ventilation in the work place is good. Use a
protective mask when spraying.
13. Hot oil can cause burns. Avoid skin contact with hot oil. En-
sure that the lubrication system is not under pressure be-
fore beginning to work on it. Never start or operate the en-
gine with the oil filler cap removed; otherwise, hot oil could
spew out.
14. Never allow an open flame or electric sparks near the bat-
tery or batteries. Never smoke in proximity to the batteries.
The batteries give off hydrogen gas during charging which
when mixed with air can form an explosive gas. This gas is
easily ignited and highly volatile. Incorrect connection of
the battery can cause a spark, which would be sufficient to
cause an explosion. Do not disturb battery connections
when starting the engine (spark risk) and do not lean over
batteries.
15. Always ensure that the positive and negative battery leads
are correctly installed on the corresponding terminal posts.
Incorrect installation can result in serious damage to elec-
trical equipment.
16. Always use protective goggles when charging and handling
batteries. Battery electrolyte contains sulfuric acid, which is
highly corrosive. If battery electrolyte comes into contact
with unprotected skin, wash it off immediately using plenty
of water and soap. If battery acid comes in contact with the
eyes, immediately flush with copious amounts of water and
obtain medical assistance.
17. To ensure safe handling and to avoid damaging engine
components on top of the engine, use a lifting beam to
raise the engine. All chains and cables should run parallel
to each other and as perpendicular as possible in relation
to the top of the engine. Always check that lifting equip-
ment is in good condition and has sufficient load capacity
to lift the engine and any extra equipment installed.
18. If extra equipment is installed on the engine, which alters
its center of gravity, a special lifting device is required to
achieve the correct balance for safe handling.
19. Never work on an engine that is suspended on a hoist.
20. Components in the electrical, ignition, and fuel systems on
Volvo Penta products are designed and constructed to mini-
mize the risk of fire and explosion.
Using non-original
Volvo Penta parts that do not meet the above stan-
dards can result in fire or explosion on board.
Damage
caused by using non-original Volvo Penta replacement
parts will not be covered under any warranty provided by
Volvo Penta.
21. Fuel filter replacement should be carried out on a cold en-
gine to avoid the risk of fire caused by fuel spilling onto the
exhaust manifold. Always cover the generator if it is lo-
cated under the fuel filter. The generator can be damaged
by spilled fuel.
22. Always use protective gloves when tracing leaks. Liquids
ejected under pressure can penetrate body tissue and
cause serious injury.
23. Always use fuel recommended by Volvo Penta. The use of
lower quality fuels can damage the engine. Poor fuel qual-
ity can also lead to higher maintenance costs.
24. Never use a high-pressure washer when washing the en-
gine.
Safety
7741591 - Downloaded from www.volvopenta.com 12/03/2014 09:32:39
Summary of Contents for 3.0GL-B
Page 2: ...7741591 Downloaded from www volvopenta com 12 03 2014 09 32 39 ...
Page 16: ...14 7741591 2003 12 Notes 7741591 Downloaded from www volvopenta com 12 03 2014 09 32 39 ...
Page 46: ...44 7741591 2003 12 Notes 7741591 Downloaded from www volvopenta com 12 03 2014 09 32 39 ...
Page 107: ...7741591 Downloaded from www volvopenta com 12 03 2014 09 32 39 ...
Page 108: ...7741591 English 12 2003 AB Volvo Penta SE 405 08 Göteborg Sweden www volvopenta com ...
