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6.7 TROUBLESHOOTING - ERROR 01A4 / 01A5 / 01A6

ERROR 01A4 / 01A5 / 01A6

POSSIBLE CAUSES:

1) 01A4 - Main motor U phase disconnected.

2) 01A5 - Main motor V phase disconnected.

3) 01A6 - Main motor W phase disconnected.

SOLUTION

1) Check the connection of the motor cable at the MCB. Make sure the wire is not cut or smashed.

2) Replace the motor.

3) Replace the MCB.

FIGURE A

CHAPTER 6: TROUBLESHOOTING

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Summary of Contents for T60

Page 1: ...T 6 0 T R E A D M I L L S E R V I C E M A N U A L IT ALL STARTS WITH A VISION FITNESS IT ALL STARTS WITH A VISION ...

Page 2: ...ng Instructions 17 6 5 Troubleshooting Error Messages on the Console 18 6 6 Troubleshooting Error 0140 01A0 19 6 7 Troubleshooting Error 01A4 01A5 01A6 20 6 8 Troubleshooting Error 01A8 01AD 02B6 02B7 02B8 21 6 9 Troubleshooting Error 01AB 21 6 10 Troubleshooting Error 02A0 02A8 22 6 11 Troubleshooting Error 02A1 02A2 23 6 12 Troubleshooting Error 02AD 23 6 13 Troubleshooting Error 02B5 24 6 14 Tr...

Page 3: ...nt 39 7 13 Console Frame Replacement 40 7 14 Heart Rate Board Replacement 41 7 15 Testing the Treadmill 42 CHAPTER 8 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 8 1 Treadmill Specifications 43 8 2 Unpacking the Treadmill 44 8 3 Assembly Instructions 45 8 4 Stabilizing the Treadmill 51 CHAPTER 9 SOFTWARE UPGRADE GUIDE 9 1 Software Upgrade Instructions 52 TABLE OF CONTENTS ...

Page 4: ...1 1 1 SERIAL NUMBER LOCATION CHAPTER 1 SERIAL NUMBER LOCATION ...

Page 5: ...ce Allow a distance of 305 mm 12 between the treadmill and other units on either side or a wall Allow a distance of 2000 mm 6 from the rear of the treadmill to any other object or surface If the site has a heavy plush carpet to protect the carpeting and machinery you should place a rigid plastic base under the unit Please do not place the Vision Fitness T60 Treadmill in an area of high humidity su...

Page 6: ... not been recommended by the manufacturer Never drop or insert any object into any opening If an item cannot be reached contact a Vision Fitness authorized dealer for assistance Do not reach into or underneath the unit or tip it on its side during operation Keep hands away from moving parts Do not remove the treadmill motor or roller covers Service should be performed only by an authorized service...

Page 7: ...stance for the electric current to reduce the risk of electrical shock This product is equipped with an electrical cord which includes an equipment grounding conductor and a grounding plug The plug must be inserted into an outlet that has been properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result...

Page 8: ...epaired or replaced Pay special attention to parts that are subject to wear RECOMMENDED CLEANING TIPS 1 Use a soft clean cotton cloth DO NOT use paper towels to clean the surfaces on the treadmill DO NOT use ammonia or acid based cleaners DO NOT use abrasive cleaners DO NOT apply cleaners directly to equipment surfaces 2 Wipe the console and side rails after each use 3 Brush away any wax deposits ...

Page 9: ...dure until the belt is centered If the belt moves to the left Turn the left tension bolt a 1 4 turn clockwise and then turn the right tension bolt clockwise to start the belt tracking back to the center of the roller If the belt moves to the right Turn the right tension bolt a 1 4 turn clockwise and then turn the left tension bolt clockwise to start the belt tracking back to the center of the roll...

Page 10: ...N and SPEED DOWN keys simultaneously for 3 5 seconds The instruction center on the console should display Manager Mode 2 Scroll through the list of Manager Mode settings using the SPEED UP or DOWN keys until P16 Auto Check shows in the instructions center on the console 3 Press the Select key to begin an Auto Calibration This will test the incline range of the treadmill 4 Once Auto Calibration is ...

Page 11: ...e Incline Distance Speed Level Calories and METs D Control Keypad The control keypad allows the user to set up programs and control workouts 1 Number Keys Press the numbers to input exercise time weight level age heart rate speed and incline Select Enter Keys Press this key to confirm an entry of a number Clear Key Use this key to clear data not yet entered during the workout setup 2 Speed Incline...

Page 12: ... treadmill instructs you how to operate the unit The best position to walk on the treadmill is to have your arms bent lightly and your hands grasping the HR handlebar See below illustration At a running speed your feet should be in a position so that when you swing your arms on a natural swing they do not touch the front handrail Hold onto the handrail with one hand while you increase speed with t...

Page 13: ...ight N A RANDOM Random crates a random terrain patter of hills and valleys that varies with each workout 20 Min Time Weight Elevation HEART RATE TARGET HR Target HR is a higher intensity workout for more fit users emphasizing cardiovascular benefits The user must wear a heart rate chest strap or keeps hands on the contact heart rate grips continuously The program adjusts the intensity level based ...

Page 14: ...e SPEED UP and DOWN keys Each of the custom settings will show on the display 4 To select a custom setting press the ENTER key when the desired setting is shown 5 To change the value of the setting use the SPEED UP AND DOWN keys 6 To confirm and save the value of the setting press the GO key To exit without saving press and hold the STOP key 7 To exit the Manager Mode and return to normal operatio...

Page 15: ... value on unit change P10 PAUSE TIME 60 SEC 30 SEC 180 SEC This is the maximum time during which a workout can remain in pause mode P11 LANGUAGE ENGLISH Sets the language for the console Select between English French Italian Spanish and Portuguese P12 UCB SOFTWARE VERSION N A N A N A Software Version is not editable for display only P13 MCB SOFTWARE VERSION N A N A N A Software Version is not edit...

Page 16: ...13 6 1 ELECTRICAL DIAGRAMS CHAPTER 6 TROUBLESHOOTING ...

Page 17: ...14 6 1 ELECTRICAL DIAGRAMS P23 Digital Communication Wire CHAPTER 6 TROUBLESHOOTING ...

Page 18: ...B WIRING INSTRUCTIONS MCB WIRING INSTRUCTIONS W Motor Wire black V Motor Wire white U Motor Wire red L Power Input black N Power Input white JP3 Console Cable JP4 Elevation Motor Cable CHAPTER 6 TROUBLESHOOTING ...

Page 19: ...has stopped due to any C class error UP DOWN FF Incline motor status light Pin Name Definition 1 VDC Incline place signal test power 2 Position Incline place signal 3 Ground E Driver Incline place signal test ground 4 Up Driver Incline motor does move to up 5 Down Driver Incline motor does move to down 6 Common Incline motor does turn on power CHAPTER 6 TROUBLESHOOTING ...

Page 20: ...17 6 4 UCB WIRING INSTRUCTIONS UCB WIRING INSTRUCTIONS J5 Hand Pulse Receiver J6 Built In Heart Rate Receiver J17 Emergency Stop Key J19 Digital Communication Wire Port CHAPTER 6 TROUBLESHOOTING ...

Page 21: ...C 02A0 Main motor fail The belt does not move when it is supposed to move 1 Check the power input connections 2 Do a resistance check on the motor replace if needed 3 MCB replacement C 02A1 Over AC power input voltage Power input voltage over range Check the power input connections C 02A2 Over low DC bus voltage Power input voltage over range Check the power input connections C 02A8 Inverter circu...

Page 22: ...16 Auto Calibration and press ENTER to start if calibration passes it may have solved the problem re test 3 Check the MCB UP and DOWN LEDs Figure A to see if they are lit when the console incline keys are pressed a If the LEDs are not lit check the connection of the console cable at the MCB and UCB b If the LEDs are lit replace the elevation motor 4 If the steps above do not resolve the issue repl...

Page 23: ...4 Main motor U phase disconnected 2 01A5 Main motor V phase disconnected 3 01A6 Main motor W phase disconnected SOLUTION 1 Check the connection of the motor cable at the MCB Make sure the wire is not cut or smashed 2 Replace the motor 3 Replace the MCB FIGURE A CHAPTER 6 TROUBLESHOOTING ...

Page 24: ...t 4 02B7 Speed down is over current 5 02B8 Running status over current SOLUTION 1 Check the condition of the belt and deck Flip or replace the deck if needed 2 Replace the MCB 6 9 TROUBLESHOOTING ERROR 01AB ERROR 01AB POSSIBLE CAUSES 1 01AB Inverter Error SOLUTION 1 With error 01AB present the MCB Fault LED should be lit If so replace the MCB 2 If the MCB Fault LED is not lit replace the UCB FIGUR...

Page 25: ...B Figure A 2 Check the 3 wires of the motor cable for resistance With a multi meter set for Ohms place the terminals on pins 1 2 2 3 and 3 1 of the motor cable There should be a reading of approximately 2 4 Ohms Figures B D a If the resistance is over 4 Ohms replace the motor b If the resistance is under 4 Ohms check the condition of the belt and deck 3 If the solution above does not resolve the i...

Page 26: ...RROR 02AD POSSIBLE CAUSES 1 02AD Motor over temperature SOLUTION 1 Check the connection of the motor cable at the MCB Figure A 2 Remove the motor cable from the MCB Use a multi meter to check resistance across pins 5 6 on the motor cable There should not be an Ohm reading should read 0 a If there is a resistance reading replace the wire that connects pins 5 6 on the motor cable b If there is not a...

Page 27: ...he terminals on pins 1 2 2 3 and 3 1 of the motor cable There should be a reading of approximately 2 4 Ohms Figures A C a If the resistance is over 4 Ohms replace the motor b If the resistance is under 4 Ohms check the condition of the belt and deck 2 If the solution above does not resolve the issue replace the MCB ERROR 02B5 6 13 TROUBLESHOOTING ERROR 02B5 FIGURE B FIGURE C FIGURE A CHAPTER 6 TRO...

Page 28: ...4 02BD Inverter hardware interrupt error SOLUTION 1 Replace the MCB 6 15 TROUBLESHOOTING ERROR 04A0 ERROR 04A0 POSSIBLE CAUSES 1 04A0 No communication response SOLUTION 1 If error 04A0 is present the MCB Com LED should be burnt out Figure A 2 Check the connection of the console cable at the UCB and MCB Figure B 3 Replace the console cable 4 Replace the UCB 5 Replace the MCB FIGURE A FIGURE B CHAPT...

Page 29: ... one side of the HR board Use a multi meter set for ohms to verify the continuity of these wires If the ohm reading is more than 1 or not there at all replace the HR grip wiring If the ohm reading is correct your issue is not with the HR grip HR wire portion of the HR system b Perform a continuity test on the treadmill console Verify the HR board ground wire With a multi meter set for ohms place o...

Page 30: ...not lit after verifying outlet power replace the power components cord switch receptacle c If the replacing the power components does not resolve the issue replace the MCB 3 Check to see if LED11 is lit on the UCB Figure B a If LED11 is lit the console should be on If not replace the UCB b If LED11 is not lit check the connection of the console cable Use a multi meter to measure voltage across pin...

Page 31: ...nect the cord from the unit 2 Remove the 8 screws holding the motor cover to the frame Figures A B 3 Pull up on the motor cover and remove it Figure C 4 Reverse Steps 1 3 to install a new motor cover FIGURE A FIGURE B FIGURE C CHAPTER 7 PART REPLACEMENT GUIDE ...

Page 32: ...Remove both roller adjustment screws using an 8mm Allen Wrench Figure C 3 Remove the rear roller from the running belt Figure D 4 Reverse Steps 1 3 to install a new rear roller 5 Center and tension the running belt as outlined in Section 3 2 FIGURE B FIGURE A FIGURE D FIGURE C CHAPTER 7 PART REPLACEMENT GUIDE ...

Page 33: ...ler end cap using a Phillips screwdriver Figures A B 3 Remove the rear roller end cap bracket using a 3mm Allen Wrench Figure C 4 Slide the side rail off the back of the treadmill Figure D 5 Reverse Steps 1 4 to install a new side rail FIGURE A FIGURE B FIGURE C FIGURE D CHAPTER 7 PART REPLACEMENT GUIDE ...

Page 34: ...will drop once the mounting bolt is removed 4 Loosen the rear roller screws to remove tension from the running belt 5 Remove the front roller mounting screws on each side of the roller with an 8mm Allen Wrench Figure C 6 Remove the drive belt from the front roller and remove the front roller from the running belt Figure D 7 Reverse Steps 1 6 to install a new front roller 8 Center and tension the r...

Page 35: ...lessen the tension on the belt prior to removing the deck Be careful not to pinch fingers during removal installation of the deck 5 Reverse Steps 1 4 to install a new deck The deck is waxed on both sides so it possible to just flip the deck to create a new running surface NOTE A new deck surface must ALWAYS be matched to a new running belt 6 Center and tension the running belt as outlined in Secti...

Page 36: ...n 7 4 4 Remove the deck as outlined in Section 7 5 5 Remove the running belt and replace it with a new belt Figure A NOTE A new running belt should ALWAYS be installed on a new deck surface the deck should either be flipped or replaced 6 Reverse Steps 1 5 to install a new running belt 7 Center and tension the belt as outlined in Section 3 2 FIGURE A CHAPTER 7 PART REPLACEMENT GUIDE ...

Page 37: ...d the elastomer bolt with a 5mm Allen Wrench while loosening the elastomer nut with a 13mm wrench and remove the deck elastomer Figure A 3 Reverse Steps 1 2 to install new deck elastomers 4 Center and tension the belt as outlined in Section 3 2 FIGURE A CHAPTER 7 PART REPLACEMENT GUIDE ...

Page 38: ...CB frame Figure A 4 Remove the wire connections to the MCB Figure B 5 Remove the 4 screws holding the MCB to the motor tray using a Phillips screwdriver and remove the MCB Figure C 6 Reverse Steps 1 5 to install a new MCB NOTE Replace any cable ties removed during replacement 7 Test the treadmill for function as outlined in Section 7 15 FIGURE A FIGURE B FIGURE C CHAPTER 7 PART REPLACEMENT GUIDE ...

Page 39: ...ng bolt is removed 5 Disconnect the motor cable from the MCB and cut any tie straps holding the cable in place Figure C 6 Disconnect the motor ground wire from the motor and cut any tie straps holding the ground wire in place 7 Use an 8mm Allen Wrench to remove the 4 motor mounting screws Figure D and remove the motor 8 Reverse Steps 1 7 to install a new motor NOTE Torque the screws removed in Ste...

Page 40: ...d also be tipped on its side 4 Remove the bolt attaching the incline motor to the rack Figure B 5 Disconnect the incline motor cable from the MCB Figure C 6 Disconnect the incline motor from the top mounting bracket Figure D 7 Lift the incline motor away from the treadmill Figure E 8 Reverse Steps 1 7 to install a new incline motor NOTE Be sure to re install the washers at the top and bottom conne...

Page 41: ...gure A 3 Pull up on the console faceplate FIgure B 4 Disconnect the console cable emergency stop wire and heart rate wiring from the defective console and remove it Figure C 5 Reverse Steps 1 4 to install a new console 6 Test the treadmill for function as outlined in Section 7 15 7 11 CONSOLE REPLACEMENT FIGURE C CHAPTER 7 PART REPLACEMENT GUIDE ...

Page 42: ...screws holding the yellow emergency stop key to the emergency stop frame Figure A 4 Remove the 2 screws holding the emergency stop frame to the console frame Figure B 5 You can now remove the emergency stop switch from the frame Figure C 6 Reverse Steps 1 5 to install a new emergency stop switch 7 Test the treadmill for function as outlined in Section 7 15 CHAPTER 7 PART REPLACEMENT GUIDE ...

Page 43: ...ve the 8 screws holding the console frame to the handlebar frame Figure A 5 Remove the console frame from the handlebar frame NOTE The console cable wiring needs to be removed from the console frame as it is removed Figure B 6 Reverse Steps 1 5 to install a new console frame 7 Test the treadmill for function as outlined in Section 7 15 7 13 CONSOLE FRAME REPLACEMENT CHAPTER 7 PART REPLACEMENT GUID...

Page 44: ...rate board on the back of the faceplate Figure B 4 Disconnect the wires from each side of the heart rate board Figure C 5 Remove the 2 screws holding the heart rate board to the console Figure D and remove the heart rate board 6 Reverse Steps 1 5 to install a new heart rate board 7 Test the treadmill for function as outlined in Section 7 15 FIGURE D 7 14 HEART RATE BOARD REPLACEMENT CHAPTER 7 PART...

Page 45: ...nce Auto Calibration has been run and the belt is centered and tensioned press the GO key on the display Listen for any unusual squeaks or other noises 4 Press the INCLINE up key until the treadmill goes to maximum incline then lower back down to the minimum incline using the INCLINE DOWN key Listen for any unusual squeaks or other noises 5 Press the SPEED UP key until the treadmill goes to maximu...

Page 46: ...ATA Drive Motor 3 0 hp AC drive system Motor Controller Club grade AC drive Speed Range 0 8 20 KMH 0 5 12 MPH Elevation Range 0 15 Deck 1 reversible deck Deck Step Height 20 cm 7 9 Belt Area 51 x 160 cm 20 x 63 Belt Type Multi ply pre waxed Cushion System Dynamically controlled cushioning system Rollers 7 6 cm 3 diameter precision controlled steel front and back Side Handrails 51 cm 20 long cantil...

Page 47: ... Shaped Wrench 1 Z50 Hex Socket Thin Head Screw m8 x 1 5P x 15L 10 White Z51 Arc Washer 8 2 x 18 x 1 5T 2 White Z53 Phillip Button Head Screw M5 x 0 8P x 12L 12 Black Yellow Z54 Hex Socket Head Screw M10 x 1 5P x 20L 6 Blue Z55 Flat Washer 10 5 x 18 x 2 0T 4 Blue Z56 Arc Washer 10 2 x 20 x 1 5T 2 Blue Z62 Saddle Type Tie Mount HC 4 KSS 1 Red Z63 Realisable Cable Tie HV150HB KSS 1 Red Z64 Phillip R...

Page 48: ...ASSEMBLY INSTRUCTIONS STEP 1 Remove the motor cover Unscrew the left and right side screws Z53 and lift the motor cover off the treadmill and set it aside CHAPTER 8 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE ...

Page 49: ...is attached beside the motor cover Place 3 screws Z50 on the outside and 1 screw Z50 on the inside and secure the screws but do not completely tighten c Place a wave washer Z51 on the screw Z50 and secure the screw in the front of the console mast d Put the plastic piece Q05 down Place 2 screws Z53 and secure the screws into the frame e Repeat Steps a d with the right side console mast CHAPTER 8 T...

Page 50: ...47 8 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 2 Secure the left and right console mast Continued CHAPTER 8 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE ...

Page 51: ... side of the console mast near the frame Ask and assistant to hold the console in place while you route the cable through the console mast b Attach the console to the right and left console mast using 6 screws Z54 and washers Z55 Z56 to secure c Plug the cable connector into its receptacle on the lower board near the motor CHAPTER 8 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE ...

Page 52: ...e treadmill using button head cross screws Z53 to secure it b In order to prevent the power cord from being pressed down when the treadmill elevates up and down it is recommended to tie up the power cord to the motor cover shown in the picture below CHAPTER 8 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE ...

Page 53: ...LY INSTRUCTIONS CONTINUED STEP 5 FINAL ASSEMBLY Once the assembly is complete follow the instructions in Sections 3 2 and 7 15 to test the treadmill for function CHAPTER 8 TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE ...

Page 54: ...r foot lifts up off the floor more on one side than the other an adjustment is needed Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leveler and repeat the adjustment as necessary until the Treadmill is stable Lock the adjustment by tightening the nut against the rear foot support STABILIZING THE V...

Page 55: ... NEEDED 1 MSP FET430 Gang Programmer 2 Part MTOOL 039 3 Software A 14 Pin B Power Supply Specification 8 15V 300MA MSP FET430 TOOLS 1 Connect the MSP GANG430 hardware PC and console as shown in Figure A FIGURE A CHAPTER 9 SOFTWARE UPGRADE GUIDE ...

Page 56: ...to communicate with the MSP GANG430 3 3 Select the required device using the Device Type Menu 3 4 Select the console software file to be programmed into the MSP GANG430 using the File Name Menu The format that is supported for console software is TI TXT txt 3 5 Use the Load Image Button to download the console software file to the MSP GANG430 as shown in Figure A 3 6 Select the supply voltage for ...

Page 57: ...will glitter for about 10 seconds If the upgrade is complete the OK green LED will light as shown in Figure F 5 Install the console to the frame Then start the treadmill to provide power to the console Enter into Manager Mode see Section 5 1 to confirm that the software had been installed upgraded correctly Also check to make sure that the Machine Type is correct 6 Test the treadmill for function ...

Page 58: ...55 NOTES ...

Page 59: ...56 VISION FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 800 335 4348 www visionfitness com FAX 608 839 1717 KO REV 1 IT ALL STARTS WITH A VISION ...

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