19
Pick
Seal, Oil, Crankshaft (18): PN. 70-6038 (708-1, 708-3) 70-6061 (708-5)
O-Ring, Bearing Side Plate (15): PN. 70-6039
O-Ring, Sight Glass (22): 70-6082
Silicon Grease Lubricant: PN. 21-1122
Anti-Seize Lubricant: PN. 85-0094
Remove the 4 socket head cap screws (19) with a 3/16” Allen Wrench from each of bearing side plate (16), (17), this
applies to the 708-1, 708-3 3.5 GPM, and the 708-5 pumps. With the aide of a pick remove the o-rings from the grooves,
remove the crankshaft oil seal (18) from the pulley side bearing cap (17).
For 708-3 2.3 GPM pumps with direct drive, uncouple the pump from the motor. Remove the 4 Philips head screws (36)
holding the bell housing (34) to the pump. Now remove the bearing side plate (17), o-rings and seal can now be replaced.
Remove the sight glass retainer (24) from the bearing side plate (16). With the aide of a pick remove the sight glass
o-ring (22). Replace o-ring with the one provided in the kit.
Press new crankshaft oil seal (18) into pulley side bearing cap (17), Install o-ring (15) in o-ring groove on the crankshaft
bearing caps (16), (17) and reinstall caps on pump.
Install the 4 socket head cap screws (19) onto each of the bearing side plates and tighten with a
1/4
” Allen Wrench. This
applies to the 708-1, 708-3 3.5 GPM, and the 708-5 pumps. For the 708-3 2.3 GPM pump, reinstall the bell housing (34)
by installing the 4 Philips head screws (36).
CRANKCASE COVER O-RING REPLACEMENT
In this procedure you will replace the o-rings on the crankcase cover as provided in the rebuild kit.
You will need these tools and parts to do the following:
3/16” Allen Wrench
Phillips Head Screwdriver
Pick
Silicone Grease Lubricant: PN. 21-1122
Red Loctite # 262
Anti-Seize Lubricant: PN. 85-0094
CAUTION
Crankshaft oil seal is press fit at the factory, care is to be exercised during removal so damage does not occur to sealing
surface.
NOTE
A light coating of silicon grease (PN. 21-1122) should be used on all new o-rings and seals.
Use of any other type of grease may result in o-ring or seal failure.
NOTE
A light coating of Anti-Seize Lubricant (PN. 85-0094) should be applied on all threaded parts, unless otherwise stated.
Summary of Contents for LW-160
Page 2: ......
Page 6: ......
Page 9: ...Village Marine Tec Freshwater From the Sea Little Wonder Frame Plumbing Diagram 2008...
Page 10: ......
Page 33: ...PLUMBING DIAGRAMS 25 VMT v JUNE 2008 9 0 PLUMBING DIAGRAMS...
Page 34: ...Village Marine Tec Freshwater From the Sea Little Wonder Frame Plumbing Diagram 2008...
Page 35: ...PARTS REFERENCE 26 VMT v JUNE 2008 10 0 PARTS REFERENCE...
Page 36: ...Little Wonder Frame Main Parts Reference Village Marine Tec 2008 Freshwater From the Sea...
Page 37: ...MANUFACTURER S LITERATURE 27 VMT v JUNE 2008 11 0 MANUFACTURER S LITERATURE...
Page 38: ......
Page 41: ...LIST OF TABLES Table 1 Approximate Horsepower Required 3 Table 2 Tool List For Pump Service 12...
Page 67: ...708 Series High Pressure Titanium Positive Displacement Pump 26...
Page 68: ...708 1 DRAWINGS...