Village LW-160, User Manual And Reference Manual

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13
DETACHING THE MANIFOLD FROM THE CRANKCASE
You will need these tools and parts to do the following:
9/16” Socket/ Socket Wrench (for 708-5)
1/2” Socket/ Socket Wrench (for 708-3)
3/16” Allen Wrench (for 708-1)
Dead Blow Hammer
Remove the two manifold bolts (58) with a 9/16” socket wrench for the 708-5, with a 1/2” socket wrench for the 708-3, or
the 4 socket head bolts with the 3/16” Allen wrench for the 708-1. Loosen the manifold assembly by lightly tapping off the
manifold using the dead blow hammer, as seen in Fig. 2. Tap the manifold from both sides to apply even force to the
manifold. Failing to do so can result in damage to the Ceramic Plungers. Set the manifold assembly aside in a clean work
area. If the manifold assembly locating dowel pins (53) fall out, reinsert them into the manifold alignment pin holes.
Fig. 2: Manifold Assembly Removal
ROUTINE SERVICE KIT
The following are the part numbers for the 708 Series Routine Service Kits.
708-1 Routine Service Kit (PN. 70-6181).
708-3, 2.3 Routine Service Kit (PN. 70-6182).
708-3, 3.5 Routine Service Kit (PN. 70-6183).
708-5 Routine Service Kit (PN. 70-6184).
The Manifold Assembly must be detached from the crankcase to do the following service.
VALVE ASSEMBLY ROUTINE SERVICE
You will need these tools and parts to do the following:
7/8" Socket Wrench or Combination Wrench
Pick
Spring, Valve (45): PN. 70-6003
Valve, Standard, 708 Series (44): PN. 70-6093 (For 708-1 & 708-3 2.3)
Assembly, Valve, Heavy Duty, 708 Series (44): PN. 70-6104 (For 708-3 3.5 & 708-5)
O-Ring, Valve Plug (46): PN. 70-6002
Silicone Grease Lubricant: PN. 21-1122
Anti-Seize Lubricant: PN. 85-0094
Lint-Free Cloths